Real-time fragmentation and material quality measurement during haulage & dumping
Instantly measure fragmentation on the move
How Reflex Fits in the Value Chain
As your trucks, trams and railcars haul material from the blast site to the crusher, Reflex delivers real-time insight at this critical handoff point. This ensures that you:
- Detect oversize or problematic fragmentation early — before material is dumped into the crusher
- Monitor load quality in real time, reducing surprises in crusher feed
- Validate and tune blast performance via consistent feedback from every truck load
- Support ore-type control and contamination detection via colour metrics
- Optimize hauling and loading efficiency based on fragmentation trends
- Automate process decisions — e.g. alarms, diversions, or data-triggered events — via PLC/SCADA integration
What Reflex Does
Reflex continuously analyses rock fragmentation inside vehicle loads such as haul trucks, scoop trams, rail cars and more to provide your process with critical data and control.
Reflex provides:
- Full particle size distribution (PSD) analysis updated load-by-load
- Shape and uniformity metrics for fragmentation quality
- Oversize detection with automated triggers for alarms or diversion logic
- Trend tracking to identify consistency, drift, or variance over time or dig location
- Colour-based detection to monitor ore type changes or contamination
- Real-time data integration with control systems (Modbus TCP / OPC UA) for automated responses
- Rugged and autonomous operation 24/7, even in extreme environments
Reflex Options: Choose the Capability You Need
Reflex is available in two configurations, both built on the same hardware platform. Start with the essentials — or unlock full analysis capabilities from day one. Upgrading between versions requires no hardware changes.
Reflex Basic
A streamlined solution for real-time detection and simple process control; ideal for:
- Oversize detection
- Colour/contamination analysis
- Load validation
Perfect when you need fast, reliable alerts without full granulometry.
Reflex Complete
Everything in Basic, plus advanced analytics for full material insight:
- Full particle size distribution (PSD)
- Up to 25 user-defined size classes
- Shape distribution and dilution reporting
Designed for operations that need comprehensive, high-accuracy monitoring.
Our analysis systems are designed to be user-friendly, small footprint, economical, and easy to install.
Proven Performance
See how our customers are using Reflex
20% : augmentation de la productivité des broyeurs
La photo-analyse automatisée de la fragmentation est utilisée dans notre carrière de Ravena pour l'analyse continue de la fragmentation. l'optimisation du forage, du dynamitage et du concasseur primaire. Reflex de WipWare nous a permis de d'évaluer la performance des forages et des explosions, ce qui conduit à une Augmentation de la productivité du concasseur de 201 TTP3T et réduction de 121 TTP3T de la quantité de matériaux concassés. sans modification du coût du forage et de l'abattage à l'explosif.
Read about using Reflex to measure blast fragmentation and optimize crusher feed
Typical Applications
- Blast-to-crusher fragmentation feedback for optimizing future blasts
- Quality control on muck-haul trucks before dumping to prevent over-sized feed
- On-the-fly ore type monitoring and contamination detection
- Load-by-load fragmentation reporting for performance benchmarking
- Automated process control via integration with plant SCADA or fleet systems
Get Started with Reflex
Reflex systems are installed and commissioned by our specialist team and can be tailored for your vehicle type and site conditions.
Contact us today for a detailed quotation or to schedule a demo.
WipWare