Autor: Kim Coyle

WipFrag

WipFrag 4 FAQ!

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We’ve put together some FAQs for WipFrag 4 image acquisition based on questions from our customers.

Ich habe die WipFrag-Software gekauft und habe ein paar Fragen zur richtigen Aufnahme von Fotos, die mit dieser Software verwendet werden sollen?

For accurate fragmentation analysis with WipFrag, follow these key guidelines when capturing images:
Proper Scaling – Use a scale object (e.g., a known-sized object) in each image to ensure accurate measurements unless using auto-scaling.
Good Lighting – Avoid shadows and overexposed areas to maintain clear rock particle visibility.
Correct Angle & Distance –Stand at any distance where the biggest particle occupies 20% of the image.
Sufficient Coverage – Capture multiple images to represent the entire fragmentation distribution, avoiding overly distant shots. WipFrag has the merging feature to help combine all the images in a single result.
High Resolution – Use a good-quality camera to ensure sharp images with clear particle edges.
The expert photographers and software designers here at WipWare have put together a helpful and insightful document correctively named “The Sampling and Analysis Guide”.
This document is available in the Products and Services section of the WipWare website (download here: https://wipware.com/wp-content/uploads/2021/06/Sampling-and-Analysis-Guide-2021.pdf)


Wann ist die beste Zeit, um Outdoor-Material zu fotografieren?

Avoid capturing images early in the morning or late in the evening, as the low sun creates long shadows around particles, particularly oversized ones. This can make it difficult to identify an EDP and increase manual editing time.
For optimal results, take images late in the morning or early in the afternoon, especially on overcast days. The even lighting during these times produces soft, uniform shadows, making EDP detection easier and significantly reducing the need for manual adjustments.


What is False positive in Image analysis?

A false positive occurs when your analysis contains either a fusion or disintegration error. A fusion error happens when two or more particles are mistakenly merged into one, while a disintegration error occurs when a single particle is incorrectly fragmented into multiple pieces.


What is the recommended way to manually edit analysis on WipFrag?

We recommend that you first use the deep learning EDP.
To improve the particle delineation, activate the edit assist tool, to show you the 50 biggest particles.
1. Wenn Sie Desintegrationsfehler finden, haben Sie zwei Möglichkeiten:
a. Use the ‘Lasso Delete & Outline’ tool (Tool No. 5) to trace around the entire particle. This tool will delete any net within the shape you drew and will draw net along the line you traced.
b. Use the ‘Block Delete’ tool to quickly delete unnecessary net without deleting the net that is correctly surrounding the particle. This can usually be faster than tracing the entire particle using ‘Lasso Delete & Outline’.
Rocks showing edge detection
c. When you find a fusion error, use the ‘Free Draw’ tool to draw a line along missing edges.
Simply repeat the above until satisfied.


Wie erleichtert WipWare das Training für seine einzigartigen Produkte?

WipWare goes above and beyond to ensure that not only customers, but any individual or company who may show interest in a WipWare product has the utmost training and confidence when it comes to utilizing our extensive line of photoanalysis systems. WipWare offers free training to individuals, companies, colleges, and universities interested in learning about our products. We recently conducted on-campus workshops for mining students at Queen’s University (Kingston), Laurentian University (Sudbury), and ÉTS University (Montreal). In addition to in-person sessions, we provide virtual training and have a library of training videos available for easy access.Mining students in photo learning WipFrag
For more information about WipWare training please contact support@wipware.com


Can WipFrag 4 be used for simple Drill and Blast simulation?

Yes. WipFrag 4 has a module called BlastCast using KCO model for simulation of blast parameters. This model used both controllable and uncontrollable parameters to predict PSD.

The easiest way to obtain particle size distribution data from a photograph is to download WipFrag 4 on your mobile device. Simply open the app, capture an image of the material, analyze it using WipFrag’s advanced processing tools, and receive accurate size distribution results within minutes.


How can I analysis large blasting with WipFrag 4?

There are two methods for analyzing large blasts using WipFrag 4. The first method involves using drone images, where the software generates an orthomosaic from UAV-captured images. orthomosaic image of blasted rock with generated blue net around the particles
The second method allows you to capture multiple images and merge them within WipFrag 4, providing an average result across all images for a comprehensive analysis.


Can I compare multiple blast results on WipFrag 4?

Yes, select all blast images in the WipFrag workspace, click the three dots in the upper corner, and choose “Merge and View Chart” to display the PSD. The software will present all blast PSDs on a single chart for easy comparison.

For more information about WipFrag, please visit our YouTube channel. Tutorial videos are available on a variety of WipFrag topics.

Konferenzen

Trade Show Season is Upon Us Again

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WipWare Inc. kicked off our 2025 trade show season with the Konferenz der International Society of Explosives Engineers (ISEE).

This conference was held in Cherokee North Carolina from January 21-26th . 

PDAC and CIM

Next on the trade show season journey will be the Prospectors & Developers Association of Canada (PDAC)-Konvention in Toronto, Ontario. The location is at the Metro Toronto Convention Centre March 2-5th. WipWare is proudly a part of the Schaufenster des Bergbaus in Nord-Ontario located in the Trade Show North Exhibition.

We will be attending The Canadian Institute of Mining, Metallurgy and Petroleum (CIM) Convention in Vancouver, British Columbia.

We will be at Booth #1 in the NOMS Pavilion 6501N from May 4-7th.

Fragblast 2025

We are very excited to be participating in Fragblast 2025 with our Value-Added Reseller Alper Onen with Elite Enerji Sistemleri AS

Come and visit Alper and our WipWare team at his booth April 7-10th in Antalya Turkiye.

This is an important international scientific platform where companies share the latest developments in blasting and explosive engineering. The primary goal of the symposium is to share scientific research in the field of blasting with the industry, practical applications and experiences in the industry with the academic community, and to encourage a deeper understanding of all aspects of explosive-rock interactions.

We are excited to be presenting a paper at Fragblast 2025 as well.

We look forward to fruitful exchanges of theoretical and practical experience.

EFEE Weltkonferenz

The 13th World Conference on Explosives and Blasting will be held in the city of Krakow from September 20-23rd ICE. The EFEE Weltkonferenz on Explosives and Blasting is one of the key international blasting events, drawing attention from explosives users, manufacturers and drilling equipment operators, as well as researchers and professionals involved in the construction and mining industry.

We are excited to be attending this excellent conference showcasing our products and services as well as presenting a paper at the conference.

Unternehmen

Social Media Connections with WipWare

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Thumbs up technology chip image

Are you looking for our social media connections and information about WipWare’s products and services? Well look no further. There are several places you can find out all about us.

For WipFrag information, you can connect with our technical specialist Blessing (Giant Miner). Blessing posts interesting and informative articles about WipFrag. He is also available to assist you with any questions or schedule WipFrag training and seminars.

Giant Miner’s social media connections: Facebook, Instagram, LinkedIn, und X

Also, we have our website to provide you with information about our products and services:

WipWare Photoanalysis Systems logo

Home Page – Find all the links you need to navigate our website. This includes documents to download, products, services, events and newsfeed.

WipWare's Solo 6 logo

Solo™ 6 Conveyor Analysis System analyzes material on conveyor belts in real-time to automate your process. Establish quality control and improve safety, efficiency and throughput without disrupting production.

WipWare's Reflex 6 logo

Reflex™ 6 Vehicle Analysis System focuses on acquiring high quality images that are processed onboard. Designed for use on moving HD, LHD and railcar vehicles at the primary crusher without disrupting production. Laser triggering capabilities to sense the location of the truck before capturing images. Provides real-time telemetry to your control system, data historian or automatic daily reporting.

WipWare's WipFrag 4 logo

WipFrag™ 4 Image Analysis Software provides instant PSD analysis of digital images. Collect images at the muckpile after a blast, a closer up sample of a stockpile, a laboratory sample or drone/UAV images. With auto-scaling capabilities, WipFrag 4 is safe, cost effective and the most accurate fragmentation analysis tool in the world.

Also, you can make social media connections with WipWare on our social media pages.

For additional information, events taking place and product information:

WipWare: Facebook, Instagram, LinkedIn, X und YouTube.

Unternehmen

Effect of Excessive Burden Distance on Blasting Result – Part 3

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orthomosaic image with heat map colours

Blast Design

What are the causes of Excessive burden in blast design and how to identify blast fragmentation that result from excessive burden or other ill blast design using WipFrag 4.

Starting with this quote from Singh et al. (1998), the mentioned that “Drilling errors are frequent but undesirable occurrences in mining operations and are composed of collaring, alignment, trajectory and length errors. Improved drilling accuracy has tremendous monetary benefits in terms of optimum fragmentation, reduced dilution, higher ore recoveries and less need for redrilling.”

Poor Drilling Operations Result

Going forward, the large effect of poor drilling operations on excessive burden creation necessitates a comprehensive assessment of blasting practices. Each mine requires a robust methodology for bore hole and blasting result assessment as this is essential for improving the predictability and overall efficiency of mining operations.

Considering the heterogeneous state of rock mass and the varying conditions of human operators and drilling machinery, below are some of the factors that contribute to excessive burden distance in blast design:

Factors that Contribute to Excessive Burden Distance in Blast Design

1. Rock Mass Variability: Differences in rock strength, density, and structure can lead to uneven excessive burden creation.

2. Blast Hole Deviation and accuracy: The deviations in drill holes from their intended (design) paths due to rock anisotropic characteristics can create inconsistencies in burden and spacing (Bradley, 1975).

3. Explosive Distribution: Considering the explosive energy per meter along borehole wall, Uneven distribution or incorrect loading of explosives can lead to improper energy release, affecting burden distance at detonation.

4. Rock Mass Discontinuities: The Presence of joints, faults, and fractures can also influence blast outcomes, causing uneven burden distribution.

5. Blasting Practices: Variations in blasting techniques and practices, including timing and sequence, can impact burden and fragmentation.

6. Equipment Performance: Drilling Equipment Wear and tear, maintenance issues, and technological limitations are one of the well known factor that affects drilling precision and blast outcomes.

7. Human Factors: Operator skill, experience, fatigue, and adherence to procedures play a significant role in achieving accurate drilling and blasting.

8. Environmental Conditions: Weather, ground conditions, and water presence can affect drilling performance and blast effectiveness.

One of the significant evidence of blasting with excessive burden distance is having oversize accumulation in blast result along throw path.

The video attached shows how to assess this using WipFrag 4 software:

In the Part 4 of this article, I will discuss some of the ways to avoid excessive burden effect on blasting fragmentation.

Follow and share: https://www.facebook.com/GiantMiner

#WipFrag#miningindustry

Missed Part 1 and 2? Here you go:

Part 1: Effect of Excessive Burden Distance on Blasting Result – Part 1

Part 2: https://wipware.com/effect-of-excessive-burden-distance-on-blasting-result-part-2/

Unternehmen

Was ist das beste Materialanalysesystem für meine Anwendung?

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Um sicherzustellen, dass Sie das beste Materialanalysesystem für Ihre spezifische Anwendung erhalten, arbeitet unser Team direkt mit Ihnen zusammen, um zu ermitteln, was Sie benötigen. Wir bieten Lösungen für Ihre Industrie: Bergbau, Steinbrüche, Zuschlagstoffe, Forstwirtschaft, Landwirtschaft, Grobkohleanwendungen, Sprengstoffe und vieles mehr.

Manuelle Siebtechniken werden heute noch verwendet, aber es gibt einen besseren Weg. Bei WipWare-Systemen steht eine automatische Datenverarbeitung zur Verfügung. Unsere Systeme sind einfach zu installieren und völlig autonom und rund um die Uhr in Betrieb. Sie sind benutzerfreundlich dem Benutzer den Zugriff auf Daten über mehrere Geräte hinweg ermöglichen: Windows, iOS und Android. Mit deren robustes Design, Es eignet sich perfekt für industrielle Umgebungen mit Betriebstemperaturen von -40 °C bis +80 °C.

Mit einem Universelles Rahmendesign, unsere Solo 6-Systeme lassen sich auf jeder erforderlichen Förderbandgröße installieren. Außerdem wird der Rahmen mit einem geliefert integrierte hocheffiziente Lichtquelle um die besten Bilder für die Materialanalyse zu erhalten. Noch besser, alle unsere Systeme verwenden WipFrag als HMI (Mensch-Maschine-Schnittstelle) und keine Lizenz erforderlich.

Maximales Größen- oder Farberkennungssystem

Suchen Sie nach maximaler Größen- oder Farberkennung? Manchmal ist einfacher besser. Mit unserer Materialanalysesysteme Solo 6 und Reflex 6 Basic, Sie können wählen, was für Sie am besten ist. Unabhängig davon, ob Sie das System am Primärbrecher oder auf einem Förderband benötigen, unsere Basic System-Produktlinie wurde speziell entwickelt, um Material auf der Grundlage der maximalen Partikelgröße oder Materialfarbdifferenzierung zu erreichen.

Förderbandanalysesystem mit Kamera- und Rahmendesign

There are two options available for our Solo 6 Conveyor Analysis System: Solo 6 Basic and Solo 6 Complete.

PSD Analysis – Complete system

Alternatively, you may be looking for full PSD analysis to measure real-time particle size, shape distribution, volume and colour differentiation of unconsolidated material. Our Complete product line provides this option, unlocking the full potential of our material analysis systems.

There are two options available for our Reflex 6 Vehicle Analysis System: Reflex 6 Basic and Reflex 6 Complete.

vehicle analysis system. camera mounted inside a box with a turret frame

Prozesse, bei denen unsere Materialanalysesysteme helfen können:

  • Brecherabstandskontrolle
  • Erkennen defekter Bildschirme
  • Farbbasierte Sortierung
  • Kontaminations- / Verdünnungsnachweis
  • Erkennen Sie Unregelmäßigkeiten anhand der Farbe
  • 25 benutzerdefinierte Größen
  • Optimieren Sie den SAG-Durchsatz
  • Brecherdurchsatz optimieren
  • Erkennung der Übergröße des vorprimären Brechers

Wir sind bestrebt, unseren Kunden die beste Technologie für die PSD-Analyse, Farbsortierung oder Übergrößenerkennung bereitzustellen.

Kontaktiere uns heute oder wenden Sie sich an einen unserer VARs auf der ganzen Welt, um Ihre Fragen zu beantworten.

WipFrag

WipFrag 4 unterstützt Drohnenbilder

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Mit WipFrag 4 können unsere Benutzer jetzt zwischen Software von Drittanbietern oder einzelnen Drohnenbildern wählen, um GeoTIFF-Orthomosaikbilder für die Analyse zu erstellen.

Um Ihr eigenes Orthomosaik innerhalb der Software zu erstellen, haben wir die ODM-Funktion (Open Drone Map) integriert. Mit dieser neuen Funktion können Sie einzelne Drohnenbilder aufnehmen, die keine teure Software von Drittanbietern erfordern, und Ihre eigene GeoTIFF-Datei erstellen.

Wenn Sie bereits über Software von Drittanbietern verfügen und ein GeoTIFF-Orthomosaikbild zum Hochladen in WipFrag 4 erstellen möchten, nehmen Sie einfach Bilder mit einer Drohne und Flugpfadsoftware von Drittanbietern auf, um ein GeoTIFF-Orthomosaikbild zu erstellen.

Zusammen mit WipFrag empfehlen wir spezielle DJI-Produkte und Flugweg-Software wie Drone Deploy oder Pix4D. Die Verwendung von Flugweg-Softwareprodukten mit einer Drohne ermöglicht es Ihnen, 3D-Profile, Lagervolumen, Höhen-Heat-Mapping und unseren Favoriten – GeoTIFF-Orthmosaikbilder – zu erstellen.

Wenn Sie sich für eine Drohne entscheiden, finden Sie hier einige Spezifikationen und Kameraempfehlungen.

  • Kamera von guter Qualität (>6 Megapixel Standbilder)
  • Gute Flugzeit (>25 Minuten ist für die meisten Anwendungen geeignet)
  • Gimbal mit Sicht nach unten (senkrecht zum Boden)
  • Kompatibel mit iOS-Schnittstelle für autonome Missionsplanung und Flug
  • Gute Fluggeschwindigkeit (>40mph/65km/h notwendig für Windwiderstand)
  • Gute Reichweite (>4mi/6,4km hilft in Grubenumgebung)
  • Automatische Kollisionsvermeidung und Rückkehr zur Heimatfähigkeit
  • Günstiger Preis und leicht zu findende Teile/Zubehör
  • GPS & GLONASS

WipFrag nimmt die orthomosaischen Drohnenbilder von GeoTIFF auf und erstellt detaillierte Explosionsfragmentierungsmessungen. Die Drohnensoftware fügt die Bilder zusammen und erstellt ein hochauflösendes, größeres Bild. Die Drohnensoftware richtet die Fotos maßstabsgetreu aus und erstellt eine exakte Darstellung der Erdoberfläche.

Orthomosaikbilder von Drohnen benötigen keine Maßstabsreferenz auf dem Sprenghaufen, da das Orthomosaikbild von GeoTIFF die Maßstabsreferenz darin eingebettet hat und die Windows-Software WipFrag 4 verbesserte Fähigkeiten zur Verarbeitung dieser großen Datensätze bietet.

WipFrag 4 bietet Ihnen auch die Möglichkeit, unsere MailFrag-Dienst die auch GeoTIFF Orthomosaic-Bilder unterstützt. Die Übermittlung von UAV-Bildern ist dieselbe wie die standardmäßige Übermittlung von MailFrag-Bildern. Eine UAV-Bildanalyse kostet 9 Bildanalyse-Credits.

Bitte besuchen Sie unsere Webseite für weitere Informationen über WipFrag 4 und unser MailFrag Online-Bildanalysedienst.

Gerne geben wir Ihnen zusätzliche Unterstützung und detaillierte Empfehlungen. Schreiben Sie uns gerne eine E-Mail an support@wipware.com. Auch Fernschulungen sind möglich.

For a tutorial on how this new ODM feature works, click Hier

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