Reflex

What is Reflex™?

Reflex is an automated real-time rock fragmentation NEMA 4/IP 66 rated system designed to measure particle fragmentation/blast material on moving LH or LHD vehicles at the primary crusher without disrupting production.

This instrument also operates autonomously 24-7 and the results can be viewed on your iOS, Android or Windows device. Furthermore, it is a compact, portable, all-in-one design that can be rapidly deployed and remotely accessed from anywhere.

WipWare’s Reflex Online Vehicle Rock Fragmentation Analysis Instrument focuses on being able to acquire high quality images that are processed onboard to provide real time fragmentation telemetry to your control system, data historian, or automatically reporting to you daily. This can be used to quantify blast performance and improve material handling.

Another great feature is its performance in harsh industrial environments for blast optimization, historical reference or direct control. It has dedicated internal heaters which will protect it by pre-heating or heating in the event it gets too cold.

Monitor, measure and manage material on vehicles!

    Reflex Benefits

    • Non-Contact
    • Non-Disruptive
    • Fully Automated
    • Establish Quality Control
    • Characterize Material
    • High Accuracy
    • Improve Safety
    • Increase Efficiency
    • Detect Irregularities
    • Real-Time Results
    • Reduce Equipment Downtime
    • Decrease Maintenance
    • Reduce Waste
    • Increase Throughput
    • Objective Quantification

    How It Works

    When a vehicle is detected, the origin of the material is determined and the camera begins acquiring image samples. Proprietary edge detection is used to render a polygon network around each particle to instantly generate material specifications such as size distribution, uniformity, shape and more in real time. It is typically quite easy to install and it has a relatively small footprint.

    The WipWare Limited Warranty can be found here. If you wish to download related documents, go to our Downloads page.

    We have Value-Added Resellers around the world to help you with your inquiry:

    You can also visit our Contact page for additional information on our VARs.

    Read how one WipWare client used Reflex particle size data to provide feedback on the control of blast fragmentation as well as optimize mill throughput by manipulation of stockpile feeders.

    Download Technical Paper
    WipWare Reflex in action
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex
    WipWare Reflex

    Automated fragmentation photo analysis is being used at Lafarge, Ravena quarry as a part of our ongoing drill, blast and primary crushing continuous process. Wipware’s Reflex system at the Lafarge quarry has been found to be a useful tool for monitoring and collecting raw data that is utilized to evaluate drill/blast performance. One of the examples of the measured gains achieved there using Wipware’s Reflex system as a blast/crush improvement toll is 20% increase in crusher productivity and 12% reduction in crushed product cost with no change in drill and blast cost.

    John Truszkowski, Mining Engineer

    Formerly with Lafarge Ravena, Ravena, New York

    Tell us about your fragmentation analysis needs and we will recommend the right WipWare product for you.



     

    Who will do the analysis?
    Me / My Company
    WipWare

     

    Recommended Product:

    Vertex

    The Vertex is a simplified version of our typical online system. It is a purpose-built system that strictly detects oversize (S-Type) or tracks 2 material colors (C-Type). This stand-alone system is ideal for crusher gap control, detecting broken screens, or potential sorting applications. Vertex has a robust autonomous design that is compatible with DCS (Distributed Control Systems). The Vertex is very competitively priced and designed to be easily deployed and operated.

    Starting from $24,995*

    *Pricing in USD. All shipping, handling, insurance and taxes including VAT, duties, fees, tariffs and levies are the responsibility of the Purchaser.

       Learn more
    Reflex

    Reflex is an automated real-time fragmentation analysis instrument designed to measure particle fragmentation on moving LH or LHD vehicles without disrupting production. This technology is autonomous and performs well in harsh industrial environments for blast optimization, historical reference or direct control.

    Starting from $75,995*

    *Pricing in USD. All shipping, handling, insurance and taxes including VAT, duties, fees, tariffs and levies are the responsibility of the Purchaser.

       Learn more    Request for Quote
    Solo

    Solo is a completely automated analysis instrument for measuring the size distribution of unconsolidated material on conveyor belts in real time without disrupting production. This technology is autonomous, compact, portable and performs well in harsh industrial environments for process automation, historical reference or direct control.

    Starting from $79,995*

    *Pricing in USD. All shipping, handling, insurance and taxes including VAT, duties, fees, tariffs and levies are the responsibility of the Purchaser.

       Learn more    Request for Quote
    Momentum

    Momentum is a completely automated analysis system for measuring the size distribution of unconsolidated material on conveyor belts or vehicles in real time without disrupting production. Up to 6 camera locations can be connected to a single workstation giving a complete picture of your fragmentation. This technology is highly configurable and performs well in harsh industrial environments for process automation and historical reference.

    Starting from $54,990*

    *Pricing in USD. All shipping, handling, insurance and taxes including VAT, duties, fees, tariffs and levies are the responsibility of the Purchaser.

       Learn more    Request for Quote
    MailFrag

    MailFrag is an online fragmentation analysis service which allows you to experience firsthand the effectiveness of WipWare Photoanalysis technology. The leaders in the field will provide accurate, easy to read reports.  Simply send us your images and we'll promptly return you the particle sizing data.

    Starting from $35 per image*

    *Pricing in USD.  All shipping, handling, insurance and taxes including VAT, duties, fees, tariffs and levies are the responsibility of the Purchaser.

       Learn more MailFrag Service
    WipFrag

    Analyze your fragmentation with the particle sizing software that started it all! Optimize blast performance using photographs.

    WipFrag for iOS (Apple App Store Only) $999*

    WipFrag for Android (Google App Store Only) $80/month*

    WipFrag for Windows (Download Only, Activation License) $4,995*

    WipFrag for Windows (Shipment Only, USB License) $5,995*

    *Pricing in USD. All shipping, handling, insurance and taxes including VAT, duties, fees, tariffs and levies are the responsibility of the Purchaser.

     

       Learn more    Buy for iOS $999 USD    Buy for Windows $4995 USD
    en_CAEnglish
    fr_FRFrench es_ESSpanish de_DEGerman pt_BRPortuguese ru_RURussian zh_CNChinese it_ITItalian hi_INHindi en_CAEnglish