{"id":7860,"date":"2025-03-25T15:03:26","date_gmt":"2025-03-25T19:03:26","guid":{"rendered":"https:\/\/wipware.com\/?p=7860"},"modified":"2026-10-26T19:25:46","modified_gmt":"2026-10-26T23:25:46","slug":"wipware-photoanalysis-system-faqs","status":"publish","type":"post","link":"https:\/\/wipware.com\/it\/kb\/wipware-photoanalysis-system-faqs\/","title":{"rendered":"Domande frequenti sui sistemi Solo e Reflex"},"content":{"rendered":"<div class=\"wp-block-columns is-style-large is-layout-flex wp-container-core-columns-is-layout-8f761849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div style=\"font-style:italic;font-weight:700\" class=\"wp-block-post-excerpt wp-container-content-9cfa9a5a\"><p class=\"wp-block-post-excerpt__excerpt\">Risposte alle domande pi\u00f9 frequenti sui sistemi di misurazione automatizzati WipWare Solo e Reflex, tra cui analisi granulometrica, installazione, calibrazione dei setacci, manutenzione, integrazione e supporto tecnico. <\/p><\/div>\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-group is-wide-layout\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<p class=\"wp-block-paragraph\">I sistemi WipWare forniscono misurazioni automatizzate delle dimensioni dei materiali e di altre caratteristiche visibili per aiutare le operazioni a monitorare la variabilit\u00e0, valutare le prestazioni del processo e prendere decisioni pi\u00f9 consapevoli.<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><tbody><tr><td class=\"has-text-align-right\" data-align=\"right\"><\/td><td class=\"has-text-align-center\" data-align=\"center\"><strong>Assolo<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\"><strong>Riflesso<\/strong><\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Applicazione principale<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">Monitoraggio di nastri trasportatori e linee di processo<\/td><td class=\"has-text-align-center\" data-align=\"center\">Monitoraggio del carico e dello scarico dei veicoli<\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Configurazione di base<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">Dimensione massima delle particelle o colore<\/td><td class=\"has-text-align-center\" data-align=\"center\">Dimensione massima delle particelle o colore<\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Configurazione completa<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">PSD, forma, volume e colore<\/td><td class=\"has-text-align-center\" data-align=\"center\">PSD, forma e colore<\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Approccio di misurazione<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">Campionamento ripetuto di materiale in movimento<\/td><td class=\"has-text-align-center\" data-align=\"center\">Misurazioni automatizzate associate ai carichi dei veicoli<\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Applicazioni tipiche<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">Frantumazione, vagliatura, macinazione e movimentazione dei materiali<\/td><td class=\"has-text-align-center\" data-align=\"center\">Monitoraggio delle operazioni di carico, trasporto, ricezione e alimentazione del frantoio.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Per informazioni complete sul prodotto, visitare <a href=\"https:\/\/wipware.com\/it\/products\/solo\/\"><strong>Sistema di analisi del trasportatore singolo<\/strong><\/a> o <a href=\"https:\/\/wipware.com\/it\/products\/reflex\/\"><strong>Sistema di analisi del veicolo riflesso<\/strong><\/a>.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-group is-content-justification-center is-nowrap is-layout-flex wp-container-core-group-is-layout-d05cb3ef wp-block-group-is-layout-flex\">\n<p class=\"has-text-align-center has-small-font-size wp-container-content-7c51e427 wp-block-paragraph\"><strong>Vai a:<\/strong><\/p>\n\n\n\n<div class=\"wp-block-buttons has-custom-font-size has-small-font-size is-content-justification-left is-layout-flex wp-container-core-buttons-is-layout-4828fefc wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-system-overview\">Panoramica del sistema<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-measurements-and-analysis\">Misurazioni e analisi<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-sieve-calibration\">Calibrazione del setaccio<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-installation-and-commissioning\">Installazione e messa in servizio<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-data-integration-and-automation\">Dati, integrazione e automazione<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-operation-and-maintenance\">Funzionamento e manutenzione<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-troubleshooting\">Risoluzione dei problemi<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-support-and-services\">Supporto e servizi<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h5 id=\"h-system-overview\" class=\"wp-block-heading has-text-color has-link-color wp-elements-1\" style=\"color:#1d70b7;text-transform:uppercase\">Panoramica del sistema<\/h5>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Qual \u00e8 la differenza tra Solo e Reflex?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Solo misura il materiale in movimento sui nastri trasportatori o attraverso le linee di processo, fornendo misurazioni ripetute per il monitoraggio continuo e il controllo del processo.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Reflex misura il materiale associato ai carichi dei veicoli, come autocarri, pale caricatrici o altri veicoli. Viene comunemente installato nei punti di ricezione o scarico per caratterizzare il materiale prima che passi alla fase di lavorazione successiva.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Entrambi i sistemi utilizzano l&#039;analisi ottica per misurare le caratteristiche dei materiali, ma sono progettati per modalit\u00e0 diverse di presentazione e manipolazione dei materiali.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Qual \u00e8 la differenza tra i sistemi Base e Completo?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">I sistemi di base consentono un monitoraggio mirato della dimensione massima delle particelle o del loro colore.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I sistemi completi forniscono misurazioni complete della distribuzione granulometrica (PSD), della forma e del colore delle particelle. Solo Complete fornisce anche una stima del volume del materiale.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La configurazione appropriata dipende dalle informazioni richieste dall&#039;operazione. Un sistema destinato unicamente all&#039;identificazione di materiale fuori misura potrebbe NON necessitare delle misurazioni aggiuntive disponibili con Complete.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>\u00c8 possibile aggiornare un sistema Base alla versione Completa?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc<\/strong>. Solo 6 e Reflex 6 utilizzano una piattaforma hardware comune, che consente di aggiornare i sistemi Basic alla versione Complete senza sostituire l&#039;hardware di misurazione principale.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Contatta WipWare per informazioni sulle opzioni di aggiornamento e sulle licenze.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Solo e Reflex richiedono un abbonamento WipFrag separato?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>NO.<\/strong> WipFrag fornisce l&#039;interfaccia utilizzata per configurare e interagire con Solo e Reflex, e le funzionalit\u00e0 di sistema necessarie sono incluse nel sistema hardware.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Un abbonamento annuale WipFrag separato o crediti di analisi WipWare sono necessari solo quando si utilizza WipFrag per l&#039;analisi autonoma delle immagini al di fuori del sistema connesso.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Vedi il <a href=\"https:\/\/wipware.com\/it\/kb\/wipfrag-faq\/\"><strong>Domande frequenti su WipFrag<\/strong><\/a> per informazioni sugli abbonamenti software e sui crediti di analisi.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>I sistemi WipWare possono funzionare in automatico?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc<\/strong>. Solo e Reflex sono progettati per funzionare in modo autonomo una volta installati e configurati.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Raccolgono e analizzano le misurazioni dei materiali senza che un operatore debba elaborare manualmente ogni immagine.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I risultati possono essere esaminati tramite WipFrag o collegati ai sistemi dell&#039;impianto per l&#039;analisi delle tendenze, la gestione degli allarmi e le applicazioni di controllo di processo.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Quali settori possono utilizzare i sistemi automatizzati WipWare?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Solo e Reflex sono utilizzati nell&#039;industria mineraria e degli inerti, ma le loro applicazioni si estendono ad altri settori che trattano materiali granulari o frammentati.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tra gli esempi si annoverano la lavorazione dei minerali, l&#039;estrazione in cava, la produzione di cemento, i prodotti forestali, i materiali agricoli, i pellet e altri processi che coinvolgono materiali sfusi.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">L&#039;aspetto fondamentale da considerare \u00e8 se il materiale e le condizioni operative consentano al sistema di acquisire misurazioni utili per l&#039;applicazione prevista.<\/p>\n<\/details>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h5 id=\"h-measurements-and-analysis\" class=\"wp-block-heading has-text-color has-link-color wp-elements-2\" style=\"color:#1d70b7;text-transform:uppercase\">Misurazioni e analisi<\/h5>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Che cosa possono misurare Solo e Reflex?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">A seconda della configurazione del sistema, le misurazioni possono includere:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Dimensione massima delle particelle e sovradimensionamento.<\/li>\n\n\n\n<li>Distribuzione delle dimensioni delle particelle (PSD).<\/li>\n\n\n\n<li>Percentuale di particelle che passano o vengono trattenute a determinate granulometrie.<\/li>\n\n\n\n<li>Caratteristiche della forma delle particelle.<\/li>\n\n\n\n<li>Variazioni di colore e di materiale visibile.<\/li>\n\n\n\n<li>Volume stimato del materiale (Solo Complete).<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Le misurazioni disponibili dipendono dalla configurazione Base o Completa e dalle impostazioni di analisi selezionate.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Che cos&#039;\u00e8 la distribuzione granulometrica (PSD)?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">La distribuzione granulometrica descrive come il materiale \u00e8 distribuito in base alle diverse dimensioni delle particelle.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Pu\u00f2 essere espresso utilizzando una curva percentuale cumulativa di superamento, singole classi di dimensioni o misurazioni percentili come D50, D80 e D95.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ad esempio, D80 rappresenta la dimensione delle particelle al di sotto della quale si colloca circa 80% della distribuzione riportata.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le misurazioni PSD possono aiutare gli operatori a valutare le prestazioni di frantumazione, monitorare l&#039;alimentazione del processo, identificare le variazioni delle condizioni del materiale e confrontare i risultati tra le diverse fasi di lavorazione.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Per ulteriori informazioni, vedere <a href=\"https:\/\/wipware.com\/it\/kb\/understanding-p80-in-crushing-and-material-processing\/\"><strong>Comprensione del P80 nei processi di frantumazione e lavorazione dei materiali<\/strong><\/a>.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Con quale frequenza i sistemi analizzano il materiale?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Solo Basic in genere fornisce una nuova misurazione della dimensione massima o del colore circa una volta al secondo.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Solo Complete esegue un&#039;analisi pi\u00f9 completa all&#039;incirca ogni quattro secondi.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le misurazioni a riflesso vengono attivate in base al veicolo o all&#039;applicazione di movimentazione del materiale, anzich\u00e9 operare esclusivamente su un intervallo di campionamento fisso del nastro trasportatore.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le misurazioni automatiche ripetute forniscono informazioni continue sul processo, ma NON significano necessariamente che ogni particella che transita nel punto di misurazione venga analizzata individualmente.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>I sistemi WipWare sono in grado di rilevare materiali di dimensioni eccessive?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc<\/strong>. Il monitoraggio delle dimensioni massime \u00e8 in grado di identificare particelle visibili che superano una soglia dimensionale configurata, a condizione che possano essere misurate in modo affidabile all&#039;interno del campo visivo della telecamera.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A seconda della configurazione e dell&#039;integrazione del sistema, il risultato pu\u00f2 essere utilizzato per generare un allarme o un altro segnale di controllo.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La soglia appropriata dovrebbe rispecchiare i requisiti delle apparecchiature a valle, come l&#039;apertura del frantumatore, l&#039;apertura del vaglio o il limite di movimentazione del materiale.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Solo o Reflex sono in grado di rilevare oggetti estranei o contaminazioni?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>NO<\/strong>, Non direttamente. I sistemi WipWare misurano le dimensioni, la forma, il volume (ove supportato) e il colore delle particelle. NON sono rilevatori di corpi estranei o analizzatori chimici dedicati.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Un oggetto o un materiale visibilmente distinto pu\u00f2 produrre una misurazione insolita per dimensioni, forma o colore, a condizione che sia esposto alla fotocamera e distinguibile dal materiale circostante.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tuttavia, il sistema non \u00e8 in grado di identificare in modo affidabile gli oggetti sepolti o di determinare la composizione chimica di un materiale dal suo aspetto.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le applicazioni che prevedono il rilevamento di metalli indesiderati o di specifici oggetti estranei potrebbero richiedere apparecchiature di rilevamento dedicate.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Come funziona l&#039;analisi del colore?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">L&#039;analisi del colore valuta il materiale visibile confrontandolo con profili cromatici configurati.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A seconda della configurazione del sistema, questo pu\u00f2 aiutare a monitorare i cambiamenti nell&#039;aspetto dei materiali, a distinguere visivamente gruppi di materiali diversi o a identificare tendenze cromatiche insolite.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le misurazioni del colore possono fornire utili indicatori di processo, ma NON stabiliscono in modo indipendente il grado del minerale, la composizione chimica o la presenza di contaminazione.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Come misura Solo il volume del materiale?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Solo Complete utilizza le informazioni sullo spessore del materiale, insieme alla geometria e al movimento del nastro trasportatore, per stimare il volume del materiale e la portata volumetrica.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Il sistema pu\u00f2 confrontare il valore di riferimento del nastro vuoto con la profondit\u00e0 del materiale durante il funzionamento per supportare questi calcoli.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le informazioni sul volume possono aiutare gli operatori ad esaminare le relazioni tra il flusso del materiale e la distribuzione granulometrica.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Laddove siano disponibili informazioni sulla densit\u00e0 del materiale o sul peso misurato, tali misurazioni possono essere utilizzate anche in calcoli di processo pi\u00f9 ampi.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Solo NON \u00e8 concepito per sostituire uno scanner volumetrico appositamente progettato o un sistema di pesatura certificato in applicazioni che richiedono tali funzionalit\u00e0.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>I sistemi WipWare sono in grado di misurare le particelle fini nascoste sotto particelle pi\u00f9 grandi?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>NO,<\/strong> Non direttamente. I sistemi ottici possono misurare solo il materiale visibile alla telecamera.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le particelle pi\u00f9 piccole possono essere oscurate da particelle pi\u00f9 grandi o troppo piccole per essere distinte alla risoluzione dell&#039;immagine disponibile.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ove opportuno, la calibrazione del setaccio pu\u00f2 tenere conto matematicamente delle differenze tra le misurazioni derivate dalle immagini e un campione fisico rappresentativo contenente la distribuzione completa del materiale.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tuttavia, la calibrazione NON consente alla telecamera di osservare direttamente le particelle nascoste.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Cosa determina le dimensioni minime e massime delle particelle che un sistema pu\u00f2 misurare?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">L&#039;intervallo di dimensioni delle particelle misurabili dipende dalla risoluzione della fotocamera, dal campo visivo, dalla scelta dell&#039;obiettivo, dalla geometria di montaggio, dalla presentazione del materiale e dalla qualit\u00e0 dell&#039;immagine.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Un campo visivo pi\u00f9 ampio offre una maggiore copertura, ma riduce il livello di dettaglio dell&#039;immagine per le particelle pi\u00f9 piccole. Un campo visivo pi\u00f9 ristretto pu\u00f2 migliorare il dettaglio, ma limita l&#039;area misurata.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Non esiste una dimensione minima o massima delle particelle che si applichi a ogni installazione.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Vedere <a href=\"https:\/\/wipware.com\/it\/kb\/understanding-size-ranges-in-conveyor-belt-analysis\/\"><strong>Comprensione delle fasce dimensionali nell&#039;analisi dei nastri trasportatori<\/strong><\/a> per esempi pratici.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Quanto sono accurate le misurazioni di WipWare rispetto all&#039;analisi granulometrica fisica?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">La concordanza tra le misurazioni ottiche e la setacciatura fisica dipende dal materiale, dall&#039;intervallo di granulometria, dalla qualit\u00e0 dell&#039;immagine, dal metodo di campionamento e dalla calibrazione.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Poich\u00e9 le misurazioni ottiche si basano su particelle visibili, mentre la setacciatura fisica valuta il materiale raccolto in base alla massa, i risultati possono differire.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Un confronto specifico per il sito, utilizzando campioni rappresentativi, \u00e8 il modo pi\u00f9 utile per stabilire la relazione tra i due metodi.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Detto questo, la tecnologia WipWare \u00e8 stata utilizzata nel corso dei decenni in decine di studi sulla frammentazione e la frantumazione nel mondo reale, sottoposti a revisione paritaria.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">WipWare sconsiglia vivamente di presumere una precisione percentuale universale per ogni materiale e installazione.<\/p>\n<\/details>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h5 id=\"h-sieve-calibration\" class=\"wp-block-heading has-text-color has-link-color wp-elements-3\" style=\"color:#1d70b7;text-transform:uppercase\">Calibrazione del setaccio<\/h5>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Solo e Reflex richiedono la calibrazione del setaccio?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>NO<\/strong>, non necessariamente.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La calibrazione dei setacci \u00e8 utile quando un&#039;operazione richiede che le distribuzioni granulometriche ricavate dalle immagini corrispondano pi\u00f9 fedelmente ai risultati ottenuti in laboratorio con i setacci.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tuttavia, molte applicazioni richiedono solo un monitoraggio costante delle variazioni relative della dimensione delle particelle o il rilevamento diretto della dimensione massima. Questi metodi possono fornire informazioni utili anche senza calibrazione del setaccio.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Per i sistemi configurati solo per il monitoraggio della dimensione massima o del colore, la calibrazione completa del setaccio PSD non \u00e8 generalmente rilevante.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Come funziona la calibrazione dei setacci?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Il processo prevede l&#039;acquisizione di un&#039;immagine di un materiale rappresentativo, la raccolta di un campione fisico corrispondente e il confronto della distribuzione granulometrica ricavata dall&#039;immagine con i risultati dell&#039;analisi granulometrica effettuata in laboratorio.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Gli strumenti di calibrazione di WipFrag permettono all&#039;operatore di inserire i valori di setacciatura di laboratorio e di valutare le correzioni matematiche utilizzando i modelli di distribuzione di Rosin-Rammler o Swebrec.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I parametri selezionati vengono quindi applicati al sistema automatizzato.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Per una spiegazione dettagliata, vedere <a href=\"https:\/\/wipware.com\/it\/kb\/photoanalysis-system-calibration\/\"><strong>Calibrazione del sistema di setacci: corrispondenza tra analisi ottica e risultati di laboratorio<\/strong><\/a>.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Quali informazioni deve fornire il laboratorio per la calibrazione?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Il laboratorio deve fornire le dimensioni delle aperture dei setacci, il peso trattenuto da ciascun setaccio e la percentuale cumulativa di materiale passante.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La serie di setacci selezionata deve coprire l&#039;intervallo granulometrico rilevante del materiale, comprese le dimensioni maggiori e le soglie critiche per il controllo del processo.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Gli standard riconosciuti per i setacci di prova includono <strong>ASTM E11<\/strong> e <strong>ISO 3310-1<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Il laboratorio o il reparto di controllo di processo devono determinare lo standard e la serie di setacci appropriati per l&#039;applicazione.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Con quale frequenza \u00e8 necessario ricalibrare un sistema?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Non esiste un intervallo di ricalibrazione universale.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La calibrazione deve essere rivista qualora si verifichino modifiche significative nella posizione della telecamera, nella scala dell&#039;immagine, nell&#039;illuminazione, nelle impostazioni di analisi, nelle caratteristiche del materiale o nelle condizioni operative.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Confronti periodici con campioni fisici rappresentativi possono aiutare a determinare se la calibrazione esistente rimane adeguata.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Un processo coerente potrebbe NON richiedere frequenti ricalibrazioni, mentre il cambiamento dei materiali o delle condizioni di installazione potrebbe giustificare controlli pi\u00f9 regolari.<\/p>\n<\/details>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h5 id=\"h-installation-and-commissioning\" class=\"wp-block-heading has-text-color has-link-color wp-elements-4\" style=\"color:#1d70b7;text-transform:uppercase\">Installazione e messa in servizio<\/h5>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Di quali informazioni ha bisogno WipWare per consigliare un sistema?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">WipWare in genere necessita di informazioni sul materiale, sull&#039;obiettivo della misurazione e sull&#039;ambiente di installazione previsto.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le informazioni utili includono:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Tipologia di materiale e intervallo di granulometria previsto.<\/li>\n\n\n\n<li>Dimensioni del nastro trasportatore o tipologia di veicolo.<\/li>\n\n\n\n<li>Luogo di installazione e spazio di montaggio disponibile.<\/li>\n\n\n\n<li>Velocit\u00e0 di caricamento, caricamento e presentazione dei materiali.<\/li>\n\n\n\n<li>Illuminazione, polvere, condizioni meteorologiche e altre condizioni ambientali.<\/li>\n\n\n\n<li>Infrastruttura di alimentazione e di rete disponibile.<\/li>\n\n\n\n<li>Misure richieste, allarmi e output di integrazione.<\/li>\n\n\n\n<li>Fotografie rappresentative del materiale e della posizione proposta.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Queste informazioni aiutano a determinare la configurazione appropriata delle apparecchiature e la procedura di installazione.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Cosa serve per installare un sistema Solo?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Un&#039;installazione Solo richiede un luogo di montaggio adeguato, una disposizione stabile della telecamera e dell&#039;illuminazione, alimentazione elettrica, connettivit\u00e0 di rete per la configurazione e l&#039;integrazione e una visuale libera del flusso di materiale.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">L&#039;impianto deve inoltre garantire un accesso sufficiente per la messa in servizio, la manutenzione e qualsiasi prelievo di campioni fisici necessario.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La geometria di montaggio esatta dipende dalle dimensioni del nastro trasportatore, dalla granulometria, dal carico del materiale e dall&#039;obiettivo della misurazione.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Dove si dovrebbe installare un sistema Reflex?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Reflex viene generalmente installato in luoghi dove \u00e8 possibile misurare i veicoli in modo coerente, come ad esempio un&#039;area di scarico per camion, una zona di ricevimento o un altro luogo idoneo per la movimentazione dei veicoli.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La posizione della telecamera deve garantire una visuale adeguata del materiale durante l&#039;evento di misurazione previsto.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Nella fase di progettazione dell&#039;applicazione \u00e8 necessario tenere conto del movimento del veicolo, della geometria di scarico, delle condizioni ambientali e dell&#039;accesso ai segnali di identificazione o di attivazione.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Perch\u00e9 Solo potrebbe aver bisogno di una copertura?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Una copertura contribuisce a creare condizioni di ripresa pi\u00f9 uniformi riducendo gli effetti della luce solare diretta, delle ombre variabili, delle condizioni meteorologiche e della polvere sospesa nell&#039;aria.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Un&#039;illuminazione costante \u00e8 importante perch\u00e9 le variazioni di luminosit\u00e0 e ombra possono influenzare l&#039;identificazione delle particelle.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Il livello di schermatura necessario dipende dall&#039;installazione. Gli ambienti esterni e le aree esposte a variazioni della luce solare richiedono in genere un maggiore controllo ambientale rispetto agli ambienti interni stabili.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>I clienti possono installare autonomamente un sistema WipWare?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc,<\/strong> Generalmente. A seconda dell&#039;installazione, il team di ingegneri o di manutenzione del cliente pu\u00f2 completare il montaggio fisico, il cablaggio e altri lavori di installazione utilizzando la documentazione di WipWare.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">WipWare pu\u00f2 anche fornire assistenza per l&#039;installazione e la messa in servizio.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La modalit\u00e0 di installazione deve essere definita durante la fase di pianificazione del progetto, soprattutto laddove sussistano requisiti specifici di montaggio, elettrici, di rete o di sicurezza.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Cosa succede durante la messa in servizio del sistema?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">La messa in servizio in genere comprende:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Verifica dell&#039;alimentazione, della rete e della comunicazione di sistema.<\/li>\n\n\n\n<li>Verifica della messa a fuoco, dell&#039;esposizione e dell&#039;illuminazione della fotocamera.<\/li>\n\n\n\n<li>Definizione della scala dell&#039;immagine e della geometria di misurazione.<\/li>\n\n\n\n<li>Configurazione dei profili di analisi, delle classi di dimensioni e degli output.<\/li>\n\n\n\n<li>Revisione dei trigger e delle impostazioni di rilevamento dei materiali.<\/li>\n\n\n\n<li>Test del sistema in condizioni operative normali.<\/li>\n\n\n\n<li>Eseguire la calibrazione dei setacci o il confronto con campioni fisici, ove necessario.<\/li>\n\n\n\n<li>Verifica dell&#039;integrazione dei dati e formazione degli operatori.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Un sistema deve essere valutato con materiale di produzione rappresentativo prima che la messa in servizio possa considerarsi completata.<\/p>\n<\/details>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h5 id=\"h-data-integration-and-automation\" class=\"wp-block-heading has-text-color has-link-color wp-elements-5\" style=\"color:#1d70b7;text-transform:uppercase\">Dati, integrazione e automazione<\/h5>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Come posso visualizzare i risultati della misurazione?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">WipFrag fornisce un&#039;interfaccia per visualizzare le misurazioni del sistema, i risultati delle analisi, le distribuzioni granulometriche e le informazioni disponibili sulle tendenze.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le informazioni visualizzate dipendono dalla configurazione del sistema e dalle variabili di output selezionate.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Solo e Reflex sono in grado di esportare i dati di misurazione?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc.<\/strong> I sistemi WipWare supportano l&#039;output di dati in formato CSV, utilizzabile per la creazione di report e l&#039;analisi storica.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I campi disponibili dipendono dalla configurazione del sistema e possono includere timestamp, misurazioni della granulometria, classi di dimensioni definite dall&#039;utente, informazioni sul colore o sulla forma e altri valori di sistema pertinenti.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I campi dati richiesti e le modalit\u00e0 di reporting devono essere esaminati durante la fase di messa in servizio.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>I sistemi WipWare possono comunicare con un PLC o un sistema SCADA?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc.<\/strong> Solo e Reflex supportano l&#039;integrazione industriale attraverso <strong>Modbus TCP<\/strong> e <strong>OPC UA<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Questi protocolli consentono ai sistemi di controllo compatibili di ricevere valori di misurazione configurati per applicazioni di monitoraggio, analisi delle tendenze, allarmi e controllo di processo.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I requisiti di integrazione devono essere esaminati con il team di controllo o automazione del cliente per definire i punti dati necessari e le modalit\u00e0 di comunicazione.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Il sistema pu\u00f2 attivare un allarme o un&#039;azione automatica?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc<\/strong>. A seconda della configurazione, i valori misurati possono essere utilizzati per supportare allarmi e azioni di controllo tramite un PLC esterno o altre apparecchiature compatibili.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tra gli esempi, si pu\u00f2 citare la notifica agli operatori quando viene superata una soglia di dimensioni eccessive o quando le caratteristiche del materiale escono dall&#039;intervallo operativo previsto.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">WipWare offre anche hardware di controllo adatto ad applicazioni che richiedono azioni pi\u00f9 semplici basate su rel\u00e8.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La strategia di controllo e la risposta a ciascun allarme devono essere definite e validate dal personale tecnico responsabile del cliente.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>\u00c8 possibile associare le misurazioni Reflex a singoli camion o carichi?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc<\/strong>, laddove l&#039;installazione fornisca dati di identificazione o esterni adeguati.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I risultati di Reflex possono essere associati alle informazioni sul veicolo o sul carico tramite l&#039;integrazione con sistemi di gestione delle spedizioni, PLC, database o altri sistemi del sito.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Il metodo esatto dipende dall&#039;infrastruttura del cliente e dai segnali disponibili nel luogo di misurazione.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Solo e Reflex richiedono una connessione internet costante?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>NO<\/strong>. I sistemi WipWare sono progettati per la misurazione locale autonoma.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Per le normali analisi NON \u00e8 necessaria una connessione internet continua. Tuttavia, l&#039;accesso alla rete potrebbe essere necessario per la configurazione, l&#039;assistenza remota, il trasferimento dati o la connessione ad altri sistemi dell&#039;impianto.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La configurazione di rete richiesta deve essere confermata per ogni installazione.<\/p>\n<\/details>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h5 id=\"h-operation-and-maintenance\" class=\"wp-block-heading has-text-color has-link-color wp-elements-6\" style=\"color:#1d70b7;text-transform:uppercase\">Funzionamento e manutenzione<\/h5>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Il nastro trasportatore deve fermarsi affinch\u00e9 Solo possa analizzare il materiale?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>NO.<\/strong> Solo \u00e8 progettato per misurare il materiale mentre il nastro trasportatore \u00e8 in funzione.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Il nastro trasportatore potrebbe dover essere arrestato, secondo le procedure di cantiere approvate, per determinate attivit\u00e0 di messa in servizio, campionamento fisico, installazione o manutenzione.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La normale analisi automatizzata delle immagini NON richiede l&#039;arresto del nastro trasportatore.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Quali interventi di manutenzione ordinaria sono necessari per i sistemi WipWare?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Il principale requisito di manutenzione ordinaria \u00e8 quello di mantenere l&#039;area di visualizzazione della telecamera e le apparecchiature di illuminazione libere da polvere eccessiva, sporco e altri ostacoli.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Il sistema deve inoltre essere ispezionato periodicamente per verificare la presenza di danni fisici, componenti allentati, problemi di illuminazione e modifiche che potrebbero influire sulla qualit\u00e0 delle misurazioni.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La frequenza della manutenzione dipende dall&#039;ambiente di installazione. I punti di trasferimento polverosi potrebbero richiedere interventi pi\u00f9 frequenti rispetto a luoghi pi\u00f9 puliti e chiusi.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Attenersi alle istruzioni di manutenzione delle apparecchiature e alle procedure di sicurezza del sito in vigore durante la pulizia o l&#039;ispezione del sistema.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>\u00c8 possibile pulire la fotocamera con acqua o aria compressa?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc.<\/strong> Le procedure di pulizia devono seguire le raccomandazioni relative all&#039;apparecchiatura installata e al suo involucro protettivo.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Evitare metodi di pulizia abrasivi, pressione eccessiva o qualsiasi procedura che possa danneggiare la finestra ottica, le guarnizioni, i componenti elettrici o l&#039;apparecchio di illuminazione.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">NON dare per scontato che ogni componente del sistema possa essere lavato in sicurezza con idropulitrice o esposto a un flusso d&#039;acqua illimitato.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Qualora non si sia certi del metodo di pulizia appropriato, contattare l&#039;assistenza tecnica di WipWare.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>I sistemi possono funzionare in ambienti polverosi o all&#039;aperto?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc<\/strong>, I sistemi WipWare sono progettati per ambienti industriali, tra cui applicazioni minerarie e di movimentazione di materiali sfusi.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tuttavia, le prestazioni dipendono da un&#039;adeguata protezione delle apparecchiature, dall&#039;illuminazione, dal montaggio e dalla manutenzione.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Un&#039;eccessiva presenza di polvere nell&#039;aria, l&#039;accumulo di materiale, le variazioni della luce solare o l&#039;ostruzione delle ottiche possono ridurre la qualit\u00e0 dell&#039;immagine e influenzare le misurazioni.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le condizioni del sito devono essere valutate durante la fase di progettazione dell&#039;applicazione.<\/p>\n<\/details>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h5 id=\"h-troubleshooting\" class=\"wp-block-heading has-text-color has-link-color wp-elements-7\" style=\"color:#1d70b7;text-transform:uppercase\">Risoluzione dei problemi<\/h5>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Perch\u00e9 le mie misurazioni della granulometria risultano incoerenti?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Innanzitutto, bisogna stabilire se il materiale stesso si sta modificando o se la qualit\u00e0 dell&#039;immagine si \u00e8 deteriorata.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le possibili cause includono:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Variazioni di illuminazione o esposizione.<\/li>\n\n\n\n<li>Polvere o accumuli sulla finestra ottica.<\/li>\n\n\n\n<li>Movimento della telecamera o alterazione della scala dell&#039;immagine.<\/li>\n\n\n\n<li>Modifiche al carico o alla presentazione del materiale.<\/li>\n\n\n\n<li>Impostazioni di analisi errate.<\/li>\n\n\n\n<li>Materiale che differisce sostanzialmente dalle condizioni di messa in servizio originali.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Prima di modificare la configurazione, esamina le immagini in tempo reale e i risultati delle analisi recenti.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Perch\u00e9 il sistema non rileva le particelle pi\u00f9 piccole?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Le particelle pi\u00f9 piccole potrebbero non occupare un numero sufficiente di pixel per essere distinte in modo affidabile, oppure potrebbero essere nascoste sotto materiale pi\u00f9 grande.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Esamina il campo visivo, la messa a fuoco, la presentazione dei contenuti e la risoluzione della fotocamera.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Se l&#039;applicazione richiede misurazioni pi\u00f9 precise di quelle che l&#039;impianto \u00e8 in grado di fornire in modo affidabile, potrebbe essere necessaria una configurazione diversa della telecamera o una posizione di misurazione differente.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La calibrazione del setaccio pu\u00f2 correggere la densit\u00e0 spettrale di potenza (PSD) rilevata rispetto a un riferimento fisico, ma non pu\u00f2 migliorare la risoluzione ottica della telecamera.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Perch\u00e9 i miei risultati differiscono da quelli ottenuti con l&#039;analisi al setaccio in laboratorio?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Le misurazioni mediante setacciatura ottica e fisica utilizzano metodi diversi e possono rappresentare porzioni diverse del materiale.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le differenze possono derivare dal campionamento, dalla sovrapposizione delle particelle, dalla presenza di particelle fini nascoste, dalla calibrazione, dalla forma delle particelle o da un confronto inadeguato tra l&#039;immagine e i campioni fisici.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Assicurarsi che il campione di riferimento rappresenti lo stesso materiale dell&#039;analisi dell&#039;immagine e verificare se la calibrazione del setaccio sia appropriata.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Vedi il <a href=\"https:\/\/wipware.com\/it\/kb\/photoanalysis-system-calibration\/\"><strong>Guida alla calibrazione del sistema di setacci<\/strong><\/a> per ulteriori chiarimenti.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Cosa devo controllare se il sistema smette di inviare dati?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Verificare che il sistema sia acceso e funzionante e controllare le relative connessioni di rete.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Verificare che il PLC ricevente, il sistema SCADA o altra destinazione dati sia accessibile e che le sue impostazioni di comunicazione NON siano state modificate.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Esaminare l&#039;interfaccia di sistema per verificare la presenza di informazioni sullo stato o diagnostiche.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Se non \u00e8 possibile ripristinare la comunicazione, contattare l&#039;assistenza tecnica di WipWare fornendo l&#039;identificativo del sistema, una descrizione del problema e gli eventuali messaggi di errore pertinenti.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Cosa succede se il materiale o il processo cambiano dopo la messa in servizio?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Verificare se la configurazione di misurazione esistente rimane adeguata.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Variazioni nelle dimensioni, nel colore, nel carico o nella presentazione del materiale possono influire sulla qualit\u00e0 dell&#039;immagine, sulle prestazioni dell&#039;analisi o sulla validit\u00e0 di una calibrazione del setaccio esistente.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Modifiche significative potrebbero richiedere profili di analisi aggiornati, impostazioni di misurazione riviste o un ulteriore confronto con campioni di riferimento fisici.<\/p>\n<\/details>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h5 id=\"h-support-and-services\" class=\"wp-block-heading has-text-color has-link-color wp-elements-8\" style=\"color:#1d70b7;text-transform:uppercase\">Supporto e servizi<\/h5>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Quali servizi tecnici offre WipWare?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">WipWare fornisce assistenza tecnica per l&#039;installazione, la messa in servizio, la calibrazione, la risoluzione dei problemi, la configurazione del software, l&#039;integrazione dei dati, la manutenzione e la formazione relativi ai sistemi.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I servizi possono essere erogati da remoto o in loco, a seconda del lavoro richiesto e della posizione del cliente.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>\u00c8 disponibile l&#039;assistenza tecnica da remoto?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc<\/strong>. WipWare offre assistenza remota per numerosi problemi relativi a software, comunicazione, configurazione e risoluzione dei problemi.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">L&#039;accesso remoto al sistema pu\u00f2 aiutare i tecnici a diagnosticare i problemi in modo pi\u00f9 efficace, a condizione che sia consentito dalle politiche IT e di sicurezza del cliente.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Su richiesta \u00e8 possibile organizzare assistenza in loco e supporto per la messa in servizio specifico del progetto.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>La formazione \u00e8 inclusa per Solo e Reflex?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><strong>S\u00cc.<\/strong> WipWare fornisce formazione per operatori e personale tecnico nell&#039;ambito del processo di messa in servizio e supporto del sistema.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">La formazione in genere comprende l&#039;accesso al sistema, la revisione dei risultati delle analisi, la comprensione delle impostazioni di misurazione e il riconoscimento delle condizioni che possono influire sulle prestazioni.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u00c8 possibile organizzare corsi di formazione aggiuntivi in base alle esigenze del cliente.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Dove posso trovare manuali di sistema e documentazione tecnica?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">Le informazioni aggiornate sui prodotti, le risorse per l&#039;installazione, i manuali e i documenti tecnici sono disponibili tramite WipWare. <a href=\"https:\/\/wipware.com\/it\/downloads\/\"><strong>Documentazione sul prodotto<\/strong><\/a> area, con accesso variabile a seconda del documento e dell&#039;account del cliente.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Per assistenza pratica in fase di messa in servizio o calibrazione, consultare la documentazione fornita con il sistema installato oppure contattare il supporto tecnico di WipWare.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Qual \u00e8 la politica di garanzia di WipWare?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\">WipWare offre una garanzia limitata di un anno per i difetti di fabbricazione, secondo i termini applicabili all&#039;apparecchiatura acquistata e al contratto.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Per informazioni dettagliate su copertura, esclusioni, modalit\u00e0 di assistenza e richieste di garanzia, consultare la documentazione relativa alla Garanzia Limitata WipWare fornita o contattare WipWare.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/details>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\" name=\"faq\"><summary><strong>Come posso richiedere un preventivo o una consulenza tecnica?<\/strong><\/summary>\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/wipware.com\/it\/contact\/\"><strong>Contatta WipWare<\/strong><\/a> oppure il rappresentante regionale di WipWare.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Includere una descrizione del materiale, l&#039;obiettivo della misurazione, il luogo di installazione proposto e le eventuali condizioni operative rilevanti.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Le fotografie del materiale e dell&#039;area di installazione proposta sono particolarmente utili per valutare una richiesta.<\/p>\n<\/details>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p class=\"wp-block-paragraph\">Per una guida pi\u00f9 ampia su dove le misurazioni automatizzate si inseriscono nelle operazioni di estrazione e lavorazione, esplora <a href=\"https:\/\/wipware.com\/it\/kb\/evaluating-rock-comminution-from-pre-blast-to-post-blast-and-through-mineral-processing\/\"><strong>Dalla frantumazione alla lavorazione: utilizzare i dati di frammentazione per migliorare le prestazioni minerarie.<\/strong><\/a>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Perch\u00e9 non si pu\u00f2 gestire ci\u00f2 che non si pu\u00f2 misurare!<\/strong><\/p>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Risposte alle domande pi\u00f9 frequenti sui sistemi di misurazione automatizzati WipWare Solo e Reflex, tra cui analisi granulometrica, installazione, calibrazione dei setacci, manutenzione, integrazione e supporto tecnico.<\/p>","protected":false},"author":20,"featured_media":7320,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[91],"tags":[93,94],"class_list":["post-7860","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-kb","tag-reflex","tag-solo"],"acf":{"related_posts":[{"ID":7842,"post_author":"20","post_date":"2026-09-30 17:15:42","post_date_gmt":"2026-09-30 21:15:42","post_content":"<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"width\":\"100%\"} -->\n<div class=\"wp-block-column\" style=\"flex-basis:100%\"><!-- wp:post-excerpt {\"style\":{\"layout\":{\"selfStretch\":\"fill\",\"flexSize\":null},\"typography\":{\"fontStyle\":\"italic\",\"fontWeight\":\"700\"}}} \/-->\n\n<!-- wp:spacer {\"height\":\"20px\"} -->\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:paragraph -->\n<p><strong>Current pricing is <a href=\"https:\/\/wipwareaccount.com\/store.php\">available on our webstore<\/a>.<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:table {\"hasFixedLayout\":false} -->\n<figure class=\"wp-block-table\"><table><tbody><tr><td class=\"has-text-align-right\" data-align=\"right\"><\/td><td class=\"has-text-align-center\" data-align=\"center\"><strong>Annual Subscription<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\"><strong>WipWare Analysis Credits<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\"><strong>MailFrag<\/strong><\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Best for<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">Regular or day-to-day WipFrag use<\/td><td class=\"has-text-align-center\" data-align=\"center\">Occasional or project-based analysis<\/td><td class=\"has-text-align-center\" data-align=\"center\">Having WipWare complete the analysis<\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Standard image analysis<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">Unlimited<\/td><td class=\"has-text-align-center\" data-align=\"center\">1 credit per image<\/td><td class=\"has-text-align-center\" data-align=\"center\">3 credits per image<\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>UAV\/orthomosaic analysis<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">Unlimited<\/td><td class=\"has-text-align-center\" data-align=\"center\">Minimum 3 credits, based on area<\/td><td class=\"has-text-align-center\" data-align=\"center\">Minimum 9 credits, based on area<\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Offline analysis<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">Yes<\/td><td class=\"has-text-align-center\" data-align=\"center\">Internet required when applying the credit<\/td><td class=\"has-text-align-center\" data-align=\"center\">Internet required for submission<\/td><\/tr><tr><td class=\"has-text-align-right\" data-align=\"right\"><em>Duration<\/em><\/td><td class=\"has-text-align-center\" data-align=\"center\">1 year<\/td><td class=\"has-text-align-center\" data-align=\"center\">Credits do NOT expire<\/td><td class=\"has-text-align-center\" data-align=\"center\">\u2014<\/td><\/tr><\/tbody><\/table><\/figure>\n<!-- \/wp:table -->\n\n<!-- wp:paragraph {\"fontSize\":\"small\"} -->\n<p class=\"has-small-font-size\"><em>For more information about WipFrag, you can also visit our <a href=\"https:\/\/www.youtube.com\/@Wipware\"><strong>YouTube<\/strong><\/a> channel. Tutorial videos are available on a variety of WipFrag topics.<\/em><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"20px\"} -->\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\",\"justifyContent\":\"center\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:buttons {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"verticalAlignment\":\"center\",\"justifyContent\":\"left\"}} -->\n<div class=\"wp-block-buttons has-custom-font-size has-small-font-size\"><!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-subscriptions\">Subscriptions<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-wipware-analysis-credits\">Analysis Credits<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-uav-drone-and-orthomosaic-analysis\">Drone Orthomosaics<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-mailfrag-professional-analysis\">MailFrag<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-getting-started-and-accounts\">Getting Started and Accounts<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-using-wipfrag\">Using WipFrag<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-analysis-and-editing\">Analysis and Editing<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-understanding-wipfrag-results\">Understanding WipFrag Results<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-blastcast\">BlastCast<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-wipjoint\">WipJoint<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-troubleshooting\">Troubleshooting<\/a><\/div>\n<!-- \/wp:button -->\n\n<!-- wp:button -->\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"#h-support-and-training\">Support and Training<\/a><\/div>\n<!-- \/wp:button --><\/div>\n<!-- \/wp:buttons --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"20px\"} -->\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-subscriptions\"} -->\n<h5 id=\"h-subscriptions\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">Subscriptions<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How much does a WipFrag subscription cost?<\/summary><!-- wp:paragraph -->\n<p>The current pricing for a WipFrag Annual Subscription is <strong><a href=\"https:\/\/wipwareaccount.com\/store.php\">available on our webstore<\/a><\/strong> and provides unlimited WipFrag analyses during the subscription period.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For a formal quotation or purchase order, <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a> or <strong>your regional WipWare representative<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Is a WipFrag subscription perpetual?<\/summary><!-- wp:paragraph -->\n<p><strong>No.<\/strong> A WipFrag subscription is an <strong>annual license valid for one year<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>When the subscription expires, it can be renewed for another year or you can continue using WipFrag on a pay-per-use basis with WipWare Analysis Credits.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Analyses that have already been unlocked remain available after the subscription expires.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Does a WipFrag subscription renew automatically?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. WipFrag subscriptions do NOT automatically renew.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>When your subscription period ends, a new subscription can be purchased if you want to continue unlimited analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What is included with a WipFrag subscription?<\/summary><!-- wp:paragraph -->\n<p>A WipFrag Annual Subscription provides <strong>unlimited WipFrag analyses for one year<\/strong>, including standard image analysis and UAV\/orthomosaic analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>MailFrag professional analysis is NOT included with the subscription and uses WipWare Analysis Credits separately.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What is the best license option for day-to-day WipFrag use?<\/summary><!-- wp:paragraph -->\n<p>For regular or day-to-day analysis, the <strong>Annual Subscription<\/strong> is generally the best option because it provides unlimited analyses throughout the subscription year.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For occasional analyses or individual projects, WipWare Analysis Credits provide a pay-per-use alternative.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Is a WipFrag subscription tied to one device?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. The subscription is linked to your <strong>WipWare Account<\/strong>, NOT to one specific device.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A subscription can be used on up to <strong>10 devices simultaneously<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Does WipFrag support offline analysis?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. An active Annual Subscription supports offline analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Internet access is still required for functions such as signing into your WipWare Account, cloud synchronization, and other online services.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What happens to my analyses if my subscription expires?<\/summary><!-- wp:paragraph -->\n<p>Once an analysis has been unlocked, it does NOT require another subscription or credit to reopen and review it.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>An active subscription or WipWare Analysis Credits are required to unlock new analyses.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How do I request a WipFrag quotation?<\/summary><!-- wp:paragraph -->\n<p><a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>Contact WipWare<\/strong><\/a> or <strong>your regional WipWare representative<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Include your company information, WipWare Account username if available, and whether you are interested in an Annual Subscription, WipWare Analysis Credits, or another WipWare solution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Is a WipFrag subscription required to operate a <a href=\"https:\/\/wipware.com\/products\/solo\/\">Solo<\/a> \/ <a href=\"https:\/\/wipware.com\/products\/reflex\/\">Reflex<\/a> system?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. WipFrag also functions as the interface for <a href=\"https:\/\/wipware.com\/products\/solo\/\">Solo<\/a> and <a href=\"https:\/\/wipware.com\/products\/reflex\/\">Reflex<\/a> systems, and the required system functionality is included with the system.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A separate WipFrag subscription or WipWare Analysis Credits are only required when using WipFrag for standalone image analysis outside the connected system.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-wipware-analysis-credits\"} -->\n<h5 id=\"h-wipware-analysis-credits\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">WipWare Analysis Credits<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What are WipWare Analysis Credits?<\/summary><!-- wp:paragraph -->\n<p>WipWare Analysis Credits provide a <strong>pay-per-use alternative<\/strong> to an Annual Subscription.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>They are intended for customers who perform occasional analyses, have individual projects, or do NOT need unlimited day-to-day WipFrag use.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Credits can also be used for MailFrag professional analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How much do WipWare Analysis Credits cost?<\/summary><!-- wp:paragraph -->\n<p>The current pricing for WipWare Analysis Credits is <strong><a href=\"https:\/\/wipwareaccount.com\/store.php\">available on our webstore<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How many credits does a standard WipFrag image use?<\/summary><!-- wp:paragraph -->\n<p>A standard WipFrag image analysis requires <strong>1 credit per image<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>You can open and prepare the image before spending the credit. The credit is required when the analysis is unlocked and the results are generated.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What is the lowest-cost way to start analyzing my own images?<\/summary><!-- wp:paragraph -->\n<p>WipWare Analysis Credits are the lowest-entry paid option, allowing you to pay for individual analyses without purchasing an Annual Subscription.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Do WipWare Analysis Credits expire?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. Purchased credits do NOT expire.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Can WipWare Analysis Credits be transferred?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. Credits can be transferred between WipWare Account users.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Do WipWare Analysis Credits work offline?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. An internet connection is required when applying a credit to unlock an analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, once the analysis has been unlocked, you can reopen and review it without spending another credit.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How do I purchase WipWare Analysis Credits?<\/summary><!-- wp:paragraph -->\n<p>Credits can be purchased through WipFrag from the <strong>About\/Profile<\/strong> area by selecting the <strong><a href=\"https:\/\/wipwareaccount.com\/store.php\">store<\/a><\/strong> option.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>On supported mobile devices, credits can be purchased in-app. On Windows, WipFrag directs you to the <strong><a href=\"https:\/\/wipwareaccount.com\/store.php\">WipWare Account Store<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Credits can also be purchased by purchase order. <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>Contact WipWare<\/strong><\/a> or <strong>your regional WipWare representative<\/strong> and provide the WipWare Account username that should receive the credits.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-uav-drone-and-orthomosaic-analysis\"} -->\n<h5 id=\"h-uav-drone-and-orthomosaic-analysis\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">UAV \/ Drone and Orthomosaic Analysis<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Can WipFrag analyze UAV or drone images?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. WipFrag supports UAV imagery and orthomosaic analysis for large areas such as blasts, muckpiles, stockpiles, and other suitable applications.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipFrag can also create an orthomosaic from overlapping UAV source images.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Is UAV and orthomosaic analysis included with an Annual Subscription?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. UAV and orthomosaic analyses are included with the unlimited analyses available under an active Annual Subscription.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How many WipWare Analysis Credits does a UAV or orthomosaic analysis use?<\/summary><!-- wp:paragraph -->\n<p>A UAV\/orthomosaic analysis requires a <strong>minimum of 3 credits<\/strong> when using WipWare Analysis Credits.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Credit consumption is based on the area being analyzed rather than charging one credit for every source photograph used to build the orthomosaic. Larger analysis areas may require additional credits.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Do all of the source photographs used to create an orthomosaic consume a credit?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. Credits are applied to the resulting UAV\/orthomosaic analysis based on its area. You are NOT charged one credit for every individual source photograph used to construct the orthomosaic.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Do I need a physical scale object for UAV analysis?<\/summary><!-- wp:paragraph -->\n<p>Normally, no. The UAV orthomosaic workflow uses scale information from the aerial imagery rather than requiring a physical scale object to be placed on the material.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For recommended flight planning and image capture practices, refer to the <strong><a href=\"\/kb\/wipfrag-image-capture-and-sampling-guide\" data-type=\"link\" data-id=\"\/kb\/wipfrag-image-capture-and-sampling-guide\" target=\"_blank\" rel=\"noreferrer noopener\">WipFrag Image Capture and Sampling Guide<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Can WipFrag analyze a very large blast or material area?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. Two common approaches can be used.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>UAV \/ orthomosaic analysis<\/strong> provides coverage of a large area using overlapping aerial images.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Multiple ground-based images<\/strong> can also be captured across the material and combined in WipFrag to create a representative result.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The appropriate approach depends on the size of the area, site access, image resolution, and the particle sizes you need to measure.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-mailfrag-professional-analysis\"} -->\n<h5 id=\"h-mailfrag-professional-analysis\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">MailFrag Professional Analysis<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What is MailFrag?<\/summary><!-- wp:paragraph -->\n<p>MailFrag is WipWare's professional analysis service.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>You prepare and submit the image through WipFrag, and the WipWare analysis team completes the particle delineation, review, editing, and analysis for you. The completed result is returned through WipFrag.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What types of applications can I use MailFrag for?<\/summary><!-- wp:paragraph -->\n<p>MailFrag is commonly used for applications such as:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>blast fragmentation;<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>muckpile and stockpile analysis;<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>particle size distribution (PSD) measurement; and<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>suitable UAV\/orthomosaic analysis.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>If you are unsure whether your application or imagery is suitable, <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Do I need to create the particle net before submitting to MailFrag?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. Prepare the image and set the appropriate scale. The WipWare team will complete the particle delineation, editing, and analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How do I submit an image to MailFrag?<\/summary><!-- wp:paragraph -->\n<p>Open the image in WipFrag and set the appropriate scale.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>When you are ready to submit it, select <strong>MailFrag<\/strong> as the analysis method. The analysis will synchronize with WipWare and remain locked while it is being processed.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Multiple prepared analyses can also be selected and submitted together.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How long does MailFrag take?<\/summary><!-- wp:paragraph -->\n<p>Allow up to <strong>two business days<\/strong> for a MailFrag analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Analyses are often completed sooner. You will be notified when the completed result is available.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How much does MailFrag cost?<\/summary><!-- wp:paragraph -->\n<p>A standard MailFrag image requires <strong>3 WipWare Analysis Credits<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A UAV\/orthomosaic MailFrag analysis requires a <strong>minimum of 9 credits<\/strong>, with the final requirement based on the area being analyzed.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Is MailFrag included with an Annual Subscription?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. MailFrag is a professional analysis service and uses WipWare Analysis Credits separately, even when you have an active Annual Subscription.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Can I edit a completed MailFrag analysis?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. Completed MailFrag analyses are returned <strong>locked by default<\/strong> to protect the particle net prepared by WipWare.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Unlock the completed analysis before making changes to the scale, particle net, or other editable analysis information.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-getting-started-and-accounts\"} -->\n<h5 id=\"h-getting-started-and-accounts\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">Getting Started and Accounts<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How can I try WipFrag?<\/summary><!-- wp:paragraph -->\n<p><strong><a href=\"https:\/\/wipware.com\/get-wipfrag\/\">Download WipFrag<\/a><\/strong> and create a free <strong><a href=\"https:\/\/wipwareaccount.com\/register.php\">WipWare Account<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Demo material is available so you can explore the WipFrag analysis workflow before purchasing a subscription or credits.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If you want to test WipFrag with your own material images, <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a> to ask about demonstration credits.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What devices can I use WipFrag on?<\/summary><!-- wp:paragraph -->\n<p>WipFrag is available for <strong><a href=\"https:\/\/wipware.com\/get-wipfrag\/\">Windows<\/a>, iOS,<\/strong> and <strong>Android.<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Your subscription and WipWare Analysis Credits are associated with your WipWare Account rather than one individual device.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Do I need a WipWare Account?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. A free WipWare Account is required to sign into WipFrag.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Your account manages your subscription, credits, connected devices, and cloud-synchronized analyses.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, you do NOT need a WipWare Account to use the WipFrag interface for WipWare analysis systems such as <strong><a href=\"https:\/\/wipware.com\/products\/solo\/\" data-type=\"products\" data-id=\"34\">Solo<\/a><\/strong> and <strong><a href=\"https:\/\/wipware.com\/products\/reflex\/\" data-type=\"products\" data-id=\"35\">Reflex<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Can I use WipFrag without purchasing a subscription?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. You can download WipFrag, create a free account, explore the demo material, and prepare your own analyses without purchasing an Annual Subscription.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A WipWare Analysis Credit or active subscription is required when you are ready to unlock results from your own analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How do I purchase a subscription or credits?<\/summary><!-- wp:paragraph -->\n<p>Subscriptions and WipWare Analysis Credits can be purchased through the available purchasing options associated with your WipWare Account.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Purchase orders are also accepted. <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>Contact WipWare<\/strong><\/a> or <strong>your regional WipWare representative<\/strong>.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-using-wipfrag\"} -->\n<h5 id=\"h-using-wipfrag\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">Using WipFrag<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How should I capture images for WipFrag?<\/summary><!-- wp:paragraph -->\n<p>Capture images that are <strong>clear, properly scaled, and representative of the material being measured<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Keep particle boundaries visible, fill the image with the material, avoid blur and difficult lighting, and use the appropriate scaling method for the image.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For detailed guidance for field images, UAVs, underground environments, lab samples, and microscopy, refer to the <strong><a href=\"\/kb\/wipfrag-image-capture-and-sampling-guide\" data-type=\"link\" data-id=\"\/kb\/wipfrag-image-capture-and-sampling-guide\" target=\"_blank\" rel=\"noreferrer noopener\">WipFrag Image Capture and Sampling Guide<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>When is the best time to photograph outdoor material?<\/summary><!-- wp:paragraph -->\n<p>There is no single required time of day, although it is often possible to achieve good lighting conditions between 10 AM and 2 PM local time in non-polar regions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Aim for <strong>even lighting that keeps particle boundaries visible<\/strong>. Avoid heavy shadows, strong glare, and overexposure.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Overcast conditions can work particularly well because they often provide softer, more even lighting.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Can I combine multiple WipFrag analyses?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. Multiple representative analyses can be merged to produce a combined result. This is useful when several images together represent one pile, blast, sample, or material population.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Can I compare multiple WipFrag results?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes.<\/strong> WipFrag can display particle size distributions from multiple analyses together for comparison.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This can be useful for comparing different blasts, stockpiles, process stages, tests, or operating conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Comparing fragmentation measurements across different stages can also help operations understand how material characteristics change throughout mining and processing. Learn more in <a href=\"https:\/\/wipware.com\/kb\/evaluating-rock-comminution-from-pre-blast-to-post-blast-and-through-mineral-processing\/\"><strong>From Blast to Mill: Using Fragmentation Data to Improve Mining Performance<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Can WipFrag analyze materials other than blasted rock?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. WipFrag can analyze suitable images of visible particles in field, laboratory, UAV, and other imaging applications.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The key requirement is that the particles of interest must be large enough and clearly visible enough to be distinguished in the image.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details -->\n<details class=\"wp-block-details\"><summary><strong>Has WipFrag been used in published research and industrial case studies?<\/strong><\/summary><!-- wp:paragraph {\"placeholder\":\"Type \/ to add a hidden block\"} -->\n<p><strong>Yes.<\/strong> WipFrag has been used in mining, quarrying, and fragmentation research for decades. Published studies have examined applications including blast-design optimization, fragmentation consistency, crusher performance, and relationships between particle size and downstream processing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"placeholder\":\"Type \/ to add a hidden block\"} -->\n<p>Explore <a href=\"https:\/\/wipware.com\/kb\/literature-review-application-of-wipware-technology\/\"><strong>WipFrag Case Studies: Research and Real-World Applications<\/strong><\/a> for a review of early research, including studies at INCO Coleman Mine, Highland Valley Copper, and Lafarge Exshaw.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary><strong>Can I export WipFrag results?<\/strong><\/summary><!-- wp:paragraph -->\n<p><strong>Yes.<\/strong> WipFrag can export results in formats including <strong>PDF, PNG, and CSV<\/strong>. Individual analyses can also be exported as WipFrag analysis files (.<strong>ANA<\/strong>) for archiving or sharing. This is especially useful when you want to preserve a local copy of an analysis or share the complete analysis with another WipFrag user.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-analysis-and-editing\"} -->\n<h5 id=\"h-analysis-and-editing\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">Analysis and Editing<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What are fusion and disintegration errors?<\/summary><!-- wp:paragraph -->\n<p>A <strong>fusion error<\/strong> occurs when two or more separate particles are incorrectly identified as one particle.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A <strong>disintegration error<\/strong> occurs when one particle is incorrectly divided into two or more particles.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These are the main particle-delineation errors to look for when reviewing a WipFrag particle net.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What edge detection parameters (EDP) should I use in WipFrag?<\/summary><!-- wp:paragraph -->\n<p>For most analyses, start with WipFrag's Deep Learning edge detection rather than manually selecting parameters based solely on whether the material is fine or coarse.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Review the resulting particle net to confirm that visible particles have been identified appropriately. Pay particular attention to fusion errors, where multiple particles are identified as one, and disintegration errors, where a single particle is incorrectly divided.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If the analysis consistently produces poor particle boundaries, first review the image quality, lighting, scale, and visibility of the material. Alternative edge-detection settings may be useful for certain images, but adjustments should be evaluated against the resulting particle net rather than applied according to fixed slider positions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>When comparing multiple images of similar material, aim for consistent capture and analysis methods. However, maintaining identical settings does not guarantee accurate results if image conditions differ.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For detailed instructions on available algorithms, advanced settings, and editing controls, refer to the latest <strong><a href=\"https:\/\/wipware.com\/?wpdmdl=6685\" data-type=\"link\" data-id=\"https:\/\/wipware.com\/?wpdmdl=6685\" target=\"_blank\" rel=\"noreferrer noopener\">WipFrag User Manual<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How should I edit a WipFrag particle net?<\/summary><!-- wp:paragraph -->\n<p>Start with WipFrag's <strong>Deep Learning<\/strong> edge detection and review the resulting particle net.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Correct significant fusion and disintegration errors rather than trying to redraw every particle manually.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipFrag includes editing tools for adding missing boundaries, removing incorrect boundaries, and correcting problem areas.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For current tool locations and detailed editing controls, refer to the <strong><a href=\"https:\/\/wipware.com\/?wpdmdl=6685\" data-type=\"link\" data-id=\"https:\/\/wipware.com\/?wpdmdl=6685\" target=\"_blank\" rel=\"noreferrer noopener\">WipFrag User Manual<\/a><\/strong> or <strong>WipFrag tutorial resources<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Do I need to manually edit every particle?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. Manual editing is intended to correct meaningful delineation errors, NOT to redraw the entire image.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If an image consistently requires extensive correction, review the image quality, lighting, perspective, scaling, and edge-detection settings before spending significant time editing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Why can't WipFrag measure some of the smallest particles in my image?<\/summary><!-- wp:paragraph -->\n<p>WipFrag can only measure particles that are visibly resolved in the source image.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If particles are too small to distinguish clearly at the image resolution or viewing distance, they cannot be reliably delineated from that image.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For broad particle size distributions, additional closer images or another sampling approach may be required. Refer to the <strong><a href=\"\/kb\/wipfrag-image-capture-and-sampling-guide\" data-type=\"link\" data-id=\"\/kb\/wipfrag-image-capture-and-sampling-guide\" target=\"_blank\" rel=\"noreferrer noopener\">WipFrag Image Capture and Sampling Guide<\/a><\/strong> for more information.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>You can also use WipFrag's built-in calibration system to generate Swebrec, Rosin-Rammler, or xP-Fan corrected distribution curves based on real sieve data or general fines targets. Read the <strong><a href=\"https:\/\/wipware.com\/?wpdmdl=6685\" data-type=\"link\" data-id=\"https:\/\/wipware.com\/?wpdmdl=6685\" target=\"_blank\" rel=\"noreferrer noopener\">WipFrag User Manual<\/a><\/strong> for more information on this process.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-understanding-wipfrag-results\"} -->\n<h5 id=\"h-understanding-wipfrag-results\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">Understanding WipFrag Results<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Where can I learn how to interpret my WipFrag results?<\/summary><!-- wp:paragraph -->\n<p>The <strong><a href=\"https:\/\/wipware.com\/kb\/wipfrag-results-interpretation-guide\/\" data-type=\"post\" data-id=\"10998\" target=\"_blank\" rel=\"noreferrer noopener\">Results Interpretation Guide<\/a><\/strong> explains how to read the particle size distribution, D-values, statistics, histogram and size classes, specification envelope, particle shape and colour results, comparisons, calibration and other standard WipFrag outputs.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What does the WipFrag particle size distribution curve show?<\/summary><!-- wp:paragraph -->\n<p>The particle size distribution (PSD) curve shows <strong>cumulative percentage passing<\/strong> \u2014 the percentage of analyzed material smaller than a selected particle size.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, 80% passing 50 mm means approximately 80% of the analyzed material is smaller than 50 mm and 20% is larger.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What does D<em>XX<\/em> mean in a WipFrag result?<\/summary><!-- wp:paragraph -->\n<p>D<em>XX<\/em> values are percentile particle sizes. The number after D represents the percentage of analyzed material smaller than that size.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, D50 is the 50% passing size and D80 is the 80% passing size.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>D80 is closely related to P80, a commonly used measurement in crushing and mineral processing. Both describe an 80% passing size, although the measurement methods and reporting conventions can differ.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For more information, see <a href=\"https:\/\/wipware.com\/kb\/understanding-p80-in-crushing-and-material-processing\/\"><strong>Understanding P80 in Crushing and Material Processing<\/strong><\/a>. For guidance on choosing and interpreting D-values and other WipFrag results, refer to the <a href=\"https:\/\/wipware.com\/kb\/wipfrag-results-interpretation-guide\/\"><strong>WipFrag Results Interpretation Guide<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What do <em>Xc<\/em> and <em>n<\/em> mean?<\/summary><!-- wp:paragraph -->\n<p><strong><em>Xc<\/em><\/strong> is the Rosin-Rammler characteristic size and is equivalent to D63.2.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong><em>n<\/em><\/strong> is the Rosin-Rammler uniformity coefficient. Higher values indicate a narrower, more uniform particle size distribution, while lower values indicate a broader distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What does the WipFrag histogram show?<\/summary><!-- wp:paragraph -->\n<p>The histogram divides the analyzed material into individual <strong>size classes<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For a selected size class, WipFrag can provide information including particle count, cumulative percentage passing, cumulative percentage retained, the percentage retained within that individual class, average sphericity and specification status when a Specification Envelope has been defined.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What is sphericity?<\/summary><!-- wp:paragraph -->\n<p>Sphericity describes the apparent shape of the measured particles based on their length-to-width relationship.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Higher values indicate more equant particles, while lower values indicate more elongated particles. WipFrag can also show how average sphericity changes across the measured size classes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What is the specification envelope?<\/summary><!-- wp:paragraph -->\n<p>The specification envelope lets you define minimum and maximum percentage-passing limits for selected size classes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipFrag then shows whether the measured particle size distribution falls within the user-defined target range.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-blastcast\"} -->\n<h5 id=\"h-blastcast\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">BlastCast<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Does WipFrag include blast prediction tools?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes.<\/strong> <strong><a href=\"https:\/\/wipware.com\/kb\/blastcast-guide\/\" data-type=\"post\" data-id=\"10847\">BlastCast<\/a><\/strong> uses measured WipFrag fragmentation data together with drill-and-blast parameters to model how changes to blast parameters may affect the predicted particle size distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For a broader explanation of the rock properties, blast-design variables, and physical processes that influence fragmentation, see <a href=\"https:\/\/wipware.com\/kb\/understanding-rock-blasting-and-fragmentation\/\"><strong>Understanding Rock Blasting and Fragmentation<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How does BlastCast work?<\/summary><!-- wp:paragraph -->\n<p>Start with the WipFrag result from a completed blast and enter the actual blast parameters that produced it.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Use <strong>Auto Rock Factor<\/strong> to calibrate the prediction to the measured fragmentation. Once calibrated, lock the Rock Factor and adjust the controllable blast parameters to compare modeled outcomes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>What do the blue and red BlastCast curves represent?<\/summary><!-- wp:paragraph -->\n<p>The <strong>blue curve<\/strong> represents the measured fragmentation from the completed WipFrag analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The <strong>red curve<\/strong> represents the fragmentation predicted by BlastCast from the current blast parameters.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Changing the blast parameters affects the red prediction curve while the measured result remains as the reference.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Is BlastCast a replacement for blast design software or engineering judgement?<\/summary><!-- wp:paragraph -->\n<p><strong>No<\/strong>. BlastCast is a prediction and comparison tool intended to help users explore how changes to blast parameters may affect fragmentation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>It does NOT replace qualified blast design, engineering judgement, site procedures, or applicable regulations.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Where can I learn how to use BlastCast?<\/summary><!-- wp:paragraph -->\n<p>Refer to the <strong><a href=\"https:\/\/wipware.com\/?wpdmdl=6685\" data-type=\"link\" data-id=\"https:\/\/wipware.com\/?wpdmdl=6685\">WipFrag User Manual<\/a><\/strong> and the <strong><a href=\"\/kb\/blastcast-guide\/\" data-type=\"link\" data-id=\"\/kb\/blastcast-guide\/\" target=\"_blank\" rel=\"noreferrer noopener\">BlastCast Guide<\/a><\/strong> for the full calibration and prediction workflow.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-wipjoint\"} -->\n<h5 id=\"h-wipjoint\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">WipJoint<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary><strong>Does WipFrag include tools for rock-structure and discontinuity analysis?<\/strong><\/summary><!-- wp:paragraph -->\n<p>Yes. <strong>WipJoint<\/strong> is included within WipFrag for characterizing visible discontinuity traces on exposed rock surfaces. It can be used on highwalls, quarry faces, underground development faces, stopes, outcrops, and other suitable exposed rock surfaces.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary><strong>What does WipJoint measure?<\/strong><\/summary><!-- wp:paragraph -->\n<p>WipJoint provides information about:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>apparent joint orientation;<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>apparent joint spacing;<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>persistence;<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>estimated Rock Quality Designation (RQD); and<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>apparent in-situ block size.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary><strong>Does WipJoint measure true three-dimensional joint orientation?<\/strong><\/summary><!-- wp:paragraph -->\n<p><strong>No. <\/strong>WipJoint measures discontinuity traces visible on the photographed rock surface. Orientation and spacing are <strong>apparent measurements<\/strong> based on the exposure and viewing direction. They should not be interpreted as complete three-dimensional measurements of the underlying discontinuity planes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary><strong>Where can I learn how to use WipJoint?<\/strong><\/summary><!-- wp:paragraph -->\n<p>Refer to the <strong><a href=\"https:\/\/wipware.com\/?wpdmdl=6685\" data-type=\"link\" data-id=\"https:\/\/wipware.com\/?wpdmdl=6685\">WipFrag User Manual<\/a><\/strong> and the <strong><a href=\"\/kb\/wipjoint-guide\/\" data-type=\"link\" data-id=\"\/kb\/wipjoint-guide\/\">WipJoint Guide<\/a><\/strong> for recommended image capture, analysis, interpretation, and practical applications.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-troubleshooting\"} -->\n<h5 id=\"h-troubleshooting\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">Troubleshooting<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>WipFrag says some TCP ports are blocked. What should I do?<\/summary><!-- wp:paragraph -->\n<p>On Windows, WipFrag uses some TCP ports for communication with the WipWare Account service.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If WipFrag reports that these ports are blocked:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>Allow WipFrag\/WASync through Windows Defender Firewall.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Check whether antivirus, endpoint-security, or VPN software is blocking the connection.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Ask your IT department to allow the required WipWare Account communication through TCP ports (<a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a> for specific port information).<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Restart WipFrag after the network or firewall changes are made.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>If the warning remains, <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a> and capture a screenshot of the error to help with diagnosis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Why aren't my analyses synchronizing between devices?<\/summary><!-- wp:paragraph -->\n<p>Confirm that:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>your WipWare Account cloud storage is NOT full;<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>each device is signed into the same WipWare Account;<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>an internet connection is available;<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>WipFrag is up to date; and<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>WASync is NOT being blocked on Windows.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>If synchronization problems continue, <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Do I lose my analyses if I sign out?<\/summary><!-- wp:paragraph -->\n<p>Signing out removes downloaded analyses from that device.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Analyses that have been synchronized remain associated with your account in the cloud and remain available on other synchronized devices.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If you have NOT synchronized an analysis file to the cloud yet, or if your changes to a file have NOT been synchronized, you will NOT keep those files or changes if you sign out.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If in doubt, you can export an .ANA file from your analysis to safely archive that file before signing out.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:heading {\"level\":5,\"style\":{\"typography\":{\"textTransform\":\"uppercase\"},\"elements\":{\"link\":{\"color\":{\"text\":\"#1d70b7\"}}},\"color\":{\"text\":\"#1d70b7\"},\"css\":\"line-height: 0;\"},\"anchor\":\"h-support-and-training\"} -->\n<h5 id=\"h-support-and-training\" class=\"wp-block-heading has-custom-css has-text-color has-link-color\" style=\"color:#1d70b7;text-transform:uppercase\">Support and Training<\/h5>\n<!-- \/wp:heading -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Is WipFrag training available?<\/summary><!-- wp:paragraph -->\n<p><strong>Yes<\/strong>. WipWare provides WipFrag training and maintains tutorial and support resources for customers, educational institutions, and other users.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For training or application assistance, <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>Where can I find WipFrag manuals and tutorials?<\/summary><!-- wp:paragraph -->\n<p>WipFrag provides access to resource materials such as manuals and <strong>tutorial videos<\/strong>. Additional <strong>product documentation<\/strong> and <strong>support resources<\/strong> are also available through the WipWare website.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How do I get technical support?<\/summary><!-- wp:paragraph -->\n<p>For software problems, application questions, MailFrag assistance, or training, <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:spacer {\"height\":\"30px\"} -->\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer --><\/details>\n<!-- \/wp:details -->\n\n<!-- wp:details {\"style\":{\"css\":\"\\u0026 \\u003e summary {\\n    font-weight: bold;\\n}\"}} -->\n<details class=\"wp-block-details has-custom-css\" name=\"faq\"><summary>How do I get pricing or a quotation?<\/summary><!-- wp:paragraph -->\n<p>For subscriptions, WipWare Analysis Credits, quotations, purchase orders, or other purchasing questions, <a href=\"https:\/\/wipware.com\/contact\/?utm_source=chatgpt.com\"><strong>contact WipWare<\/strong><\/a> or <strong>your regional WipWare representative<\/strong>, or <strong><a href=\"https:\/\/wipwareaccount.com\/store.php\">visit our webstore<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph --><\/details>\n<!-- \/wp:details --><\/div>\n<!-- \/wp:group -->","post_title":"WipFrag Frequently Asked Questions","post_excerpt":"Answers to common questions about WipFrag subscriptions, WipWare Analysis Credits, UAV and orthomosaic analysis, MailFrag, software use, troubleshooting, and support.","post_status":"publish","comment_status":"closed","ping_status":"open","post_password":"","post_name":"wipfrag-faq","to_ping":"","pinged":"https:\/\/wipware.com\/kb\/wipfrag-image-capture-and-sampling-guide\nhttps:\/\/wipware.com\/kb\/wipfrag-results-interpretation-guide\/\nhttps:\/\/wipware.com\/kb\/evaluating-rock-comminution-from-pre-blast-to-post-blast-and-through-mineral-processing\/\nhttps:\/\/wipware.com\/kb\/understanding-p80-in-crushing-and-material-processing\/\nhttps:\/\/wipware.com\/kb\/blastcast-guide\/\nhttps:\/\/wipware.com\/kb\/understanding-rock-blasting-and-fragmentation\/\nhttps:\/\/wipware.com\/kb\/literature-review-application-of-wipware-technology\/","post_modified":"2026-10-21 15:49:00","post_modified_gmt":"2026-10-21 19:49:00","post_content_filtered":"","post_parent":0,"guid":"https:\/\/wipware.com\/?p=7842","menu_order":0,"post_type":"post","post_mime_type":"","comment_count":"1","filter":"raw"},{"ID":449,"post_author":"20","post_date":"2014-11-07 09:09:27","post_date_gmt":"2014-11-07 14:09:27","post_content":"<!-- wp:paragraph -->\n<p>WipWare's automated measurement systems provide repeated particle size measurements that help operations monitor material characteristics, identify changes, and make better-informed process decisions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"anchor\":\"h-system-sieve-calibration-matching-optical-analysis-with-laboratory-results\"} -->\n<p id=\"h-system-sieve-calibration-matching-optical-analysis-with-laboratory-results\">But how closely do image-based particle size distributions match physical sieve results? And does every system need to be calibrated?<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Sieve calibration allows image-derived particle size distributions to be adjusted against laboratory results from the same material.<\/strong> It can improve agreement with physical sampling, particularly where fines or other material not fully represented in the images affect the overall distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, sieve calibration is not necessary for every application. Whether it adds value depends on what the operation needs to measure and how that information will be used.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong><em>Please note that sieve calibration is only used with WipWare's Solo Complete and Reflex Complete models, which measure particle size distribution (PSD).<\/em><\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-what-is-sieve-calibration\"} -->\n<h2 id=\"h-what-is-sieve-calibration\" class=\"wp-block-heading\">What Is Sieve Calibration?<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Sieve calibration is the process of comparing a particle size distribution (PSD) generated through optical analysis with laboratory sieve results from a corresponding physical sample.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The laboratory determines the distribution of material across a series of known sieve openings, typically by weight. The image analysis estimates particle sizes from the material visible to the camera.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Because these methods measure material differently, their resulting distributions may not match exactly.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipWare's calibration tools use the two distributions to calculate mathematical adjustments that improve the relationship between the optical measurements and the physical reference.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This allows the automated system to report a calibrated PSD that more closely reflects the reference distribution under comparable operating conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-why-can-optical-and-sieve-results-differ\"} -->\n<h3 id=\"h-why-can-optical-and-sieve-results-differ\" class=\"wp-block-heading\">Why Can Optical and Sieve Results Differ?<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>An image-based measurement primarily represents the particles visible at the material surface. Smaller particles may be hidden beneath larger particles, overlap with neighbouring material, or be too small to distinguish individually at the available image resolution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Physical sieving, meanwhile, measures the collected material across its full depth, including particles that were not visible to the camera.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Differences may also arise from particle shape, the way optical dimensions are estimated, material segregation, and how the physical sample was collected.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These differences do not automatically mean that either measurement method is unsuitable.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Instead, they highlight why the measurement method should be selected according to the application's requirements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Calibration adjusts the reported distribution; it does not improve camera resolution or make hidden particles directly visible.<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For more information about the optical measurement range, see <a href=\"https:\/\/wipware.com\/kb\/understanding-size-ranges-in-conveyor-belt-analysis\/\"><strong>Understanding Size Ranges in Conveyor Belt Analysis<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-when-is-sieve-calibration-useful\"} -->\n<h2 id=\"h-when-is-sieve-calibration-useful\" class=\"wp-block-heading\">When Is Sieve Calibration Useful?<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Calibration is most useful when an operation needs its automated PSD results to agree with an established physical sizing reference.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Examples include:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>Comparing online particle size measurements with routine laboratory sieve results.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Monitoring the percentage passing or retained at critical process-control sizes.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Establishing PSD targets based on existing laboratory measurements.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Evaluating changes in crusher or grinding circuit performance using a consistent reference method.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Accounting mathematically for particle fractions that are underrepresented in surface images.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>For example, a processing plant may already use laboratory sieve results to establish acceptable crusher product sizes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Calibrating the automated measurement system against representative sieve data can help provide more frequent PSD measurements that relate to the plant's existing reporting and control requirements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The value comes from combining laboratory reference measurements with repeated automated monitoring.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-when-is-calibration-unnecessary\"} -->\n<h2 id=\"h-when-is-calibration-unnecessary\" class=\"wp-block-heading\">When Is Calibration Unnecessary?<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Not every process requires an absolute PSD matched to laboratory sieving.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Many operations use automated measurement to track relative changes in material size. For these applications, consistent uncalibrated measurements may provide the necessary information.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Consider a crusher discharge conveyor where the objective is to identify when material begins getting progressively coarser. Changes in the measured particle size distribution may provide an early indication of changing crusher performance, even without sieve calibration.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Similarly, an application focused on detecting particles above a maximum-size threshold may benefit more from direct oversize monitoring than from a mathematically adjusted PSD.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Calibration should therefore be considered according to the intended measurement:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:table -->\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><th>Measurement objective<\/th><th>Sieve calibration<\/th><\/tr><tr><td>Monitoring relative changes in particle size<\/td><td>Often unnecessary<\/td><\/tr><tr><td>Detecting maximum particle size or oversize<\/td><td>Generally unnecessary<\/td><\/tr><tr><td>Matching an established laboratory PSD reference<\/td><td>Recommended<\/td><\/tr><tr><td>Reporting calibrated passing percentages at specified sizes<\/td><td>Recommended where suitable reference data are available<\/td><\/tr><tr><td>Investigating fines or broader PSD characteristics<\/td><td>Potentially useful, subject to sampling and optical measurement limitations<\/td><\/tr><\/tbody><\/table><\/figure>\n<!-- \/wp:table -->\n\n<!-- wp:paragraph -->\n<p>The objective is not to calibrate every system automatically, but to determine whether calibration improves the information needed for the process.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-preparing-for-sieve-calibration\"} -->\n<h2 id=\"h-preparing-for-sieve-calibration\" class=\"wp-block-heading\">Preparing for Sieve Calibration<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Before collecting calibration samples, the automated system should be properly commissioned and its imaging conditions established.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These include:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>Camera position, lens selection, and focus.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Lighting and image exposure.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Image scale and measurement geometry.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Analysis settings and particle detection.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Material presentation and operating conditions.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>The size classes and measurements required by the operation.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>Calibration should not be used to compensate for poor image quality or incorrect scaling.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If the system cannot distinguish the relevant material, the imaging conditions should be addressed before attempting sieve calibration.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Changes to the camera configuration, analysis settings, or material conditions may also affect the validity of an existing calibration.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-choosing-the-right-sieves\"} -->\n<h3 id=\"h-choosing-the-right-sieves\" class=\"wp-block-heading\">Choosing the Right Sieves<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Laboratory test sieves should comply with an appropriate recognized standard, such as <strong>ASTM E11 or ISO 3310-1<\/strong>, as determined by the operation's laboratory or Process Control Department.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The selected sieve openings should cover the expected material size range, including the largest relevant particles and the finer fractions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Particular attention should be given to sizes used for operational decisions, such as crusher specifications, screen apertures, or other process-control thresholds.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The laboratory report should include:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>Sieve opening sizes and units.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Weight retained on each sieve, including the pan.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Cumulative percentage passing at each sieve size.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>The complete material distribution is important. Excluding larger particles simply because they exceed the primary size range of interest can distort the resulting comparison.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-system-sieve-calibration-procedure\"} -->\n<h2 id=\"h-system-sieve-calibration-procedure\" class=\"wp-block-heading\">System Sieve Calibration Procedure<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>The following procedure summarizes the approach used in WipWare's current system commissioning documentation. The exact collection method and software controls depend on the installation and system configuration.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-step-1-establish-normal-operating-conditions\"} -->\n<h3 id=\"h-step-1-establish-normal-operating-conditions\" class=\"wp-block-heading\">Step 1 \u2014 Establish Normal Operating Conditions<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Begin with the system operating under representative production conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The material should reflect the feed characteristics, loading conditions, and size distribution that the system will normally encounter.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Avoid performing calibration during unusual operating conditions, such as a temporary process interruption, abnormal loading, or an unrepresentative material change.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-step-2-capture-a-representative-image\"} -->\n<h3 id=\"h-step-2-capture-a-representative-image\" class=\"wp-block-heading\">Step 2 \u2014 Capture a Representative Image<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Use the system's live camera view to capture an image of the material selected for physical sampling.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The image should be clear, correctly scaled, and representative of the material that will be collected.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For a conveyor installation, the material is typically imaged after the conveyor has been brought to a controlled stop with its normal load present, following the site's approved safety procedures.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Identify a clearly defined sampling area that can be matched to the captured image.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":11376,\"sizeSlug\":\"full\",\"linkDestination\":\"none\",\"align\":\"center\",\"className\":\"is-style-full-width\"} -->\n<figure class=\"wp-block-image aligncenter size-full is-style-full-width\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2014\/11\/marked-conveyor-sample-for-sieve-calibration.png\" alt=\"Marked rectangular sampling area on a conveyor belt used to match image analysis with a physical sieve sample.\" class=\"wp-image-11376\"\/><figcaption class=\"wp-element-caption\"><em>Marked rectangular sampling area on a conveyor belt used for sieve calibration.<\/em><\/figcaption><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p><strong>The image and physical sample must represent the same material.<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-step-3-collect-the-physical-sample\"} -->\n<h3 id=\"h-step-3-collect-the-physical-sample\" class=\"wp-block-heading\">Step 3 \u2014 Collect the Physical Sample<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Collect the material corresponding to the imaged sampling area.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For a marked conveyor sample, this means collecting the complete depth of material within the selected area, including the fines and smaller particles beneath the visible surface.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The objective is to establish a direct comparison between the image-derived PSD and the physical distribution of that same sample.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Sample collection, equipment access, and conveyor isolation must follow site-approved safety procedures.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Where the full sample cannot be processed directly, any laboratory subsampling method should be documented and its representativeness evaluated before using the results for calibration.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-step-4-obtain-laboratory-sieve-results\"} -->\n<h3 id=\"h-step-4-obtain-laboratory-sieve-results\" class=\"wp-block-heading\">Step 4 \u2014 Obtain Laboratory Sieve Results<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Submit the material for laboratory sieve analysis using the selected sieve series.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The laboratory should report the mass retained and cumulative percentage passing at each sieve size.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Confirm that the complete sample has been accounted for and that the reported units and size classes are suitable for comparison with the optical analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-step-5-analyze-the-corresponding-image\"} -->\n<h3 id=\"h-step-5-analyze-the-corresponding-image\" class=\"wp-block-heading\">Step 5 \u2014 Analyze the Corresponding Image<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Open the saved camera image in WipFrag's Analysis View.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Define the Area of Interest (AOI) so that it includes only the material collected for physical analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Review the image scale and particle boundaries before generating the uncalibrated particle size distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This step establishes the original optical measurement that will be compared with the laboratory reference.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-step-6-enter-the-sieve-reference\"} -->\n<h3 id=\"h-step-6-enter-the-sieve-reference\" class=\"wp-block-heading\">Step 6 \u2014 Enter the Sieve Reference<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>From the analysis results, open the calibration tools and select <strong>Sieve Target<\/strong>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Enter the laboratory sieve opening sizes and corresponding cumulative passing percentages.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Ensure the units and size classes are correctly matched.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipFrag can then evaluate calibration using the available Rosin\u2013Rammler and Swebrec distribution models.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-step-7-review-and-apply-the-calibration\"} -->\n<h3 id=\"h-step-7-review-and-apply-the-calibration\" class=\"wp-block-heading\">Step 7 \u2014 Review and Apply the Calibration<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Compare the available calibration results and select the model that provides the more appropriate agreement with the laboratory reference.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:gallery {\"linkTo\":\"none\"} -->\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped\"><!-- wp:image {\"id\":11377,\"sizeSlug\":\"large\",\"linkDestination\":\"none\"} -->\n<figure class=\"wp-block-image size-large\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2014\/11\/uncalibrated-PSD-1024x517.png\" alt=\"Uncalibrated particle size distribution curve\" class=\"wp-image-11377\"\/><figcaption class=\"wp-element-caption\">Uncalibrated particle size distribution<\/figcaption><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:image {\"id\":11378,\"sizeSlug\":\"large\",\"linkDestination\":\"none\"} -->\n<figure class=\"wp-block-image size-large\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2014\/11\/Calibrated-PSD-1024x516.png\" alt=\"Calibrated particle size distribution curve\" class=\"wp-image-11378\"\/><figcaption class=\"wp-element-caption\">Calibrated particle size distribution<\/figcaption><\/figure>\n<!-- \/wp:image --><figcaption class=\"blocks-gallery-caption wp-element-caption\"><em>Comparison of uncalibrated and calibrated particle size distribution curves.<\/em><\/figcaption><\/figure>\n<!-- \/wp:gallery -->\n\n<!-- wp:paragraph -->\n<p>The selected calibration parameters can then be applied to the relevant system configuration using its calibration settings.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Synchronize the updated settings and review the resulting PSD.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Do not select a calibration model solely because it produces a smoother-looking curve. The objective is meaningful agreement with the physical reference.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-step-8-validate-the-results\"} -->\n<h3 id=\"h-step-8-validate-the-results\" class=\"wp-block-heading\">Step 8 \u2014 Validate the Results<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>After applying calibration, compare additional measurements against independent laboratory reference samples where practical.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Pay particular attention to the particle size classes that matter most to the operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A calibration that agrees with the original sample does not necessarily guarantee the same agreement across all subsequent material conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Record the sample identification, laboratory results, selected calibration model, calibration parameters, and relevant system settings.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This provides a baseline for future validation and troubleshooting.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-rosin-rammler-and-swebrec-what-s-the-difference\"} -->\n<h2 id=\"h-rosin-rammler-and-swebrec-what-s-the-difference\" class=\"wp-block-heading\">Rosin\u2013Rammler and Swebrec: What's the Difference?<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>WipWare supports two mathematical distribution models commonly used to describe fragmented material.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":11379,\"sizeSlug\":\"full\",\"linkDestination\":\"none\",\"align\":\"center\"} -->\n<figure class=\"wp-block-image aligncenter size-full\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2014\/11\/RR-and-SF.png\" alt=\"WipFrag sieve calibration interface comparing Rosin\u2013Rammler and Swebrec distribution variables.\" class=\"wp-image-11379\"\/><figcaption class=\"wp-element-caption\"><em>Rosin\u2013Rammler and Swebrec variables in WipFrag.<\/em><\/figcaption><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p><strong>Rosin\u2013Rammler<\/strong> describes a particle size distribution using characteristic size (<em>Xc<\/em>) and uniformity (<em>n<\/em>) parameters. It has a long history in fragmentation and comminution analysis. Rosin\u2013Rammler is often useful for material with no determinable maximum size, such as uncrushed, run-of-mine materials.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Swebrec<\/strong> provides another mathematical representation of particle size distributions, using parameters related to median size, maximum size, and distribution shape. Swebrec is often useful for material with a determined maximum size, such as crushed or screened materials.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>However, <\/strong>rather than assuming that one model is universally better for a particular industry or material, review how each fitted distribution agrees with the laboratory reference over the relevant particle size range before choosing which model to apply.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The selected model should support the application's measurement objectives, NOT simply achieve an attractive graph.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-how-long-does-a-calibration-remain-valid\"} -->\n<h2 id=\"h-how-long-does-a-calibration-remain-valid\" class=\"wp-block-heading\">How Long Does a Calibration Remain Valid?<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>There is no universal time interval after which every system must be recalibrated.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Calibration remains useful while the relationship between the image measurements and the material being monitored remains sufficiently consistent.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Revalidation may be warranted following changes to:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>Camera position, optics, image scale, or lighting.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Particle detection or other analysis settings.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Material type, composition, or size distribution.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Loading depth, segregation, or material presentation.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Process conditions that substantially affect the measurements.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>A change does not necessarily mean the system must be immediately recalibrated. However, significant changes should prompt a review of the existing reference and whether it remains representative.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Periodic comparisons with laboratory results can help establish whether a calibration continues to meet the operation's requirements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-what-sieve-calibration-cannot-do\"} -->\n<h2 id=\"h-what-sieve-calibration-cannot-do\" class=\"wp-block-heading\">What Sieve Calibration Cannot Do<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Sieve calibration is a mathematical adjustment based on physical reference data. It is not a substitute for representative sampling, appropriate image resolution, or good installation design.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>It cannot directly identify particles hidden beneath the material surface or distinguish individual particles that are too small to resolve in the source image.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>It also cannot guarantee that the relationship established during calibration will remain valid if material characteristics or imaging conditions change significantly.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These limitations are why calibration should be supported by appropriate image collection, representative physical sampling, and periodic validation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-making-calibration-work-for-your-process\"} -->\n<h2 id=\"h-making-calibration-work-for-your-process\" class=\"wp-block-heading\">Making Calibration Work for Your Process<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>The decision to calibrate should begin with the measurement objective.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If an operation primarily needs to track changes in fragmentation or detect oversize, uncalibrated measurements may provide all the information required.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If the application depends on particle size distributions that correspond to laboratory sieve results, calibration may provide a useful connection between periodic physical sampling and automated monitoring.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipWare's <a href=\"https:\/\/wipware.com\/products\/solo\/\"><strong>Solo<\/strong><\/a> and <a href=\"https:\/\/wipware.com\/products\/reflex\/\"><strong>Reflex<\/strong><\/a> systems provide measurement capabilities for different material-handling applications.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For more information about how automated measurements can support operational decisions, see <a href=\"https:\/\/wipware.com\/kb\/evaluating-rock-comminution-from-pre-blast-to-post-blast-and-through-mineral-processing\/\"><strong>From Blast to Mill: Using Fragmentation Data to Improve Mining Performance<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For detailed commissioning procedures and software-specific calibration settings, refer to the current WipWare system documentation or <a href=\"https:\/\/wipware.com\/contact\/\"><strong>contact WipWare<\/strong><\/a> for technical assistance.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Because you can't manage what you can't measure!<\/strong><\/p>\n<!-- \/wp:paragraph -->","post_title":"System Sieve Calibration: Matching Optical Analysis with Laboratory Results","post_excerpt":"Understand how sieve calibration relates automated particle size measurements to laboratory results, when calibration is useful, and how to prepare, compare, and validate representative samples.","post_status":"publish","comment_status":"closed","ping_status":"open","post_password":"","post_name":"photoanalysis-system-calibration","to_ping":"","pinged":"https:\/\/wipware.com\/kb\/understanding-size-ranges-in-conveyor-belt-analysis\/\nhttps:\/\/wipware.com\/kb\/evaluating-rock-comminution-from-pre-blast-to-post-blast-and-through-mineral-processing\/","post_modified":"2026-10-26 15:58:54","post_modified_gmt":"2026-10-26 19:58:54","post_content_filtered":"","post_parent":0,"guid":"http:\/\/wipware.com\/?p=449","menu_order":0,"post_type":"post","post_mime_type":"","comment_count":"1","filter":"raw"},{"ID":411,"post_author":"20","post_date":"2025-07-16 15:38:19","post_date_gmt":"2025-07-16 19:38:19","post_content":"<!-- wp:paragraph -->\n<p>One of the most common questions we receive about automated particle size measurement is, <strong>\"How small can Solo measure?\"<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The answer depends on the material, conveyor dimensions, camera configuration, and installation conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>While WipFrag can analyze extremely small particles in suitable microscope images, measuring material moving on industrial conveyors presents different requirements. A system monitoring coarse rock on a wide primary crusher conveyor cannot necessarily resolve the same particle sizes as one installed over a narrower conveyor carrying smaller material.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Understanding these differences helps ensure the measurement system is configured for the particle sizes that matter to your operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-what-determines-the-detectable-particle-size-range\"} -->\n<h2 id=\"h-what-determines-the-detectable-particle-size-range\" class=\"wp-block-heading\">What Determines the Detectable Particle Size Range?<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>The detectable particle size range is primarily influenced by how much material the camera needs to observe and how much image detail is available within that area.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Several factors are important:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li><strong>Field of view:<\/strong> The physical area visible to the camera. A wider view captures more material but provides less image detail per unit of material size.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Camera resolution:<\/strong> The number of pixels available to distinguish individual particles. Higher resolution can provide more detail across a given field of view but can also decrease the overall accuracy of particle delineation from excessive detail.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Mounting distance and lens selection:<\/strong> Together, these determine the area captured and the image scale.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Material presentation:<\/strong> Particle overlap, surface visibility, loading depth, and material spread can affect which particles can be distinguished.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Lighting and image quality:<\/strong> Consistent illumination, adequate contrast, and clear images help support reliable particle identification.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>Conveyor installations offer several advantages for automated monitoring. The camera can remain in a fixed position, material generally travels along a predictable path, and dedicated lighting can help maintain consistent measurement conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, every application has its own physical constraints. The appropriate configuration depends on the measurement objective as well as the conveyor itself.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-how-field-of-view-affects-particle-size-measurement\"} -->\n<h2 id=\"h-how-field-of-view-affects-particle-size-measurement\" class=\"wp-block-heading\">How Field of View Affects Particle Size Measurement<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Field of view is one of the most important considerations when configuring a conveyor analysis system.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":11221,\"sizeSlug\":\"large\",\"linkDestination\":\"none\",\"align\":\"center\",\"className\":\"is-style-full-width\"} -->\n<figure class=\"wp-block-image aligncenter size-large is-style-full-width\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2025\/07\/Wide-vs-Narrow-FOV.png\" alt=\"Field-of-view comparison diagram\" class=\"wp-image-11221\"\/><figcaption class=\"wp-element-caption\"><em>Conceptual illustration of field-of-view trade-offs. Not to scale; the achievable resolution depends on the actual camera and optics.<\/em><\/figcaption><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p>A camera observing a larger area must distribute its available image pixels across that wider view. As a result, smaller particles occupy fewer pixels and become more difficult to distinguish individually.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Narrowing the field of view increases the image detail available for smaller particles. However, it also reduces the area covered and may limit the ability to capture large particles completely.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>The goal is NOT simply to achieve the smallest detectable particle size. It is to capture the range of material sizes relevant to the process.<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, detecting oversize material after primary crushing presents different requirements from monitoring particle size distribution on a conveyor feeding a grinding mill.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-example-comparing-two-conveyor-applications\"} -->\n<h3 id=\"h-example-comparing-two-conveyor-applications\" class=\"wp-block-heading\">Example: Comparing Two Conveyor Applications<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Consider two operations with different conveyor dimensions and measurement objectives.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:table -->\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Application<\/th><th>Copper operation<\/th><th>Gold operation<\/th><\/tr><\/thead><tbody><tr><td>Conveyor width<\/td><td>3 m (10 ft)<\/td><td>1.2 m (4 ft)<\/td><\/tr><tr><td>Measurement location<\/td><td>Primary crusher output<\/td><td>SAG mill feed<\/td><\/tr><tr><td>Typical measurement focus<\/td><td>Coarser material and oversize<\/td><td>Smaller particles and PSD variability<\/td><\/tr><tr><td>Field-of-view considerations<\/td><td>Wider coverage may be required<\/td><td>Narrower coverage may allow greater image detail<\/td><\/tr><tr><td>Approximate minimum detectable size*<\/td><td>3.26 mm (just over \u215b in;<br>approximately ASTM E11 No. 6)<\/td><td>1.30 mm (0.051 in;<br>between ASTM E11 No. 14 and No. 16)<\/td><\/tr><tr><td>Approximate maximum measurable size*<\/td><td>1800 mm (70.9 in)<\/td><td>720 mm (28.3 in)<\/td><\/tr><\/tbody><\/table><\/figure>\n<!-- \/wp:table -->\n\n<!-- wp:paragraph -->\n<p>In the copper application, the wider conveyor and material stream require a larger field of view, prioritizing coverage of coarser material and the particle sizes most relevant to crusher performance.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>In the gold application, the narrower material stream allows a smaller field of view, providing greater image detail for distinguishing smaller particles.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><em>*These theoretical estimates assume the material stream occupies 80% of the conveyor width, with the same camera resolution and measurement criteria applied to both examples. Actual material spread typically ranges from 70% to 85% of conveyor width, while measurable particle sizes also depend on lens selection, mounting geometry, and image quality. Imperial and ASTM E11 sieve references are approximate; sieve designations do not represent exact optical detection limits. Maximum measurable sizes are estimated at 75% of the field-of-view width to allow particles to be captured completely.<\/em><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-can-the-detectable-size-range-be-adjusted\"} -->\n<h2 id=\"h-can-the-detectable-size-range-be-adjusted\" class=\"wp-block-heading\">Can the Detectable Size Range Be Adjusted?<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Yes. Several configuration options can help align the measurement system with an application's requirements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-adjusting-the-field-of-view\"} -->\n<h3 id=\"h-adjusting-the-field-of-view\" class=\"wp-block-heading\">Adjusting the Field of View<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Changing the lens or mounting arrangement can provide a narrower or wider field of view.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A narrower view can improve the ability to distinguish smaller particles, provided the relevant material remains visible. A wider view can improve coverage of the material stream and accommodate larger particles.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These changes involve trade-offs, so the appropriate configuration depends on the measurement objective.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-selecting-the-appropriate-camera-configuration\"} -->\n<h3 id=\"h-selecting-the-appropriate-camera-configuration\" class=\"wp-block-heading\">Selecting the Appropriate Camera Configuration<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Image resolution influences how much detail is available across the measurement area.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Camera and lens selection should be evaluated together, since higher resolution alone does NOT overcome poor lighting, obscured particles, or unsuitable installation geometry.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipWare evaluates these considerations when determining an appropriate configuration for each application.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-using-multiple-measurement-locations\"} -->\n<h3 id=\"h-using-multiple-measurement-locations\" class=\"wp-block-heading\">Using Multiple Measurement Locations<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Some operations may benefit from additional camera locations where different measurement objectives or material conditions cannot be addressed effectively from a single viewpoint.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, measurements before and after a crusher can help distinguish incoming feed characteristics from changes in crusher output.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Multiple cameras may also be appropriate for separately observing different portions of a material stream.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, additional cameras do NOT necessarily produce more accurate or useful fragmentation measurements. They cannot reveal particles buried beneath the material surface, and their value depends on what additional information the operation requires.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-accounting-for-unresolved-material\"} -->\n<h3 id=\"h-accounting-for-unresolved-material\" class=\"wp-block-heading\">Accounting for Unresolved Material<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Physical sampling and sieve analysis can help establish relationships between optical measurements and the overall material distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Under suitable conditions, calibration may be used to account for particle fractions that cannot be individually resolved in the images.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, calibration does NOT improve the camera's physical resolution or allow it to directly measure particles hidden beneath larger material.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Where fine material is particularly important, the measurement method and sampling requirements should be evaluated carefully.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-choosing-between-maximum-size-monitoring-and-full-psd-analysis\"} -->\n<h2 id=\"h-choosing-between-maximum-size-monitoring-and-full-psd-analysis\" class=\"wp-block-heading\">Choosing Between Maximum-Size Monitoring and Full PSD Analysis<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>The appropriate particle size range also depends on the type of measurement required.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Solo Basic provides focused maximum particle size or colour monitoring. For example, an operation may only need to determine whether oversize particles are passing a particular conveyor location.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Solo Complete provides particle size distribution measurements across user-defined size classes, along with additional material characteristics such as shape, estimated volume, and colour.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This makes Solo Complete more appropriate for applications requiring detailed particle size trends, comparisons between processing stages, or evaluation against PSD targets.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A complete size distribution is NOT always necessary when a single maximum-size measurement provides the information needed for an operational decision.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-measuring-the-right-material-at-the-right-location\"} -->\n<h2 id=\"h-measuring-the-right-material-at-the-right-location\" class=\"wp-block-heading\">Measuring the Right Material at the Right Location<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>The most important question is NOT simply how small a particle a camera can distinguish, but whether the system can reliably measure the particle sizes that matter to the operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>An installation intended to detect occasional oversize particles has different requirements from one intended to monitor the full PSD entering a grinding circuit.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Conveyor speed and analysis frequency also affect how often material is sampled. Even with suitable optical resolution, repeated image capture does NOT necessarily mean every particle passing the camera is analyzed.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Selecting a measurement location therefore requires considering both the detectable particle size range and how the resulting data will be used.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For a broader discussion of where to install measurement systems and how the results can support operational decisions, see <a href=\"https:\/\/wipware.com\/kb\/evaluating-rock-comminution-from-pre-blast-to-post-blast-and-through-mineral-processing\/\"><strong>From Blast to Mill: Using Fragmentation Data to Improve Mining Performance<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"anchor\":\"h-conclusion\"} -->\n<h2 id=\"h-conclusion\" class=\"wp-block-heading\">Conclusion<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>There is no universal minimum or maximum detectable particle size for every conveyor analysis application.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The practical measurement range depends on the relationship between the material, field of view, camera resolution, and installation conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>By identifying the relevant particle sizes and measurement objectives before selecting the equipment configuration, operations can obtain more meaningful data without unnecessary complexity.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipWare works with customers to evaluate their materials, conveyor dimensions, and operating requirements to determine an appropriate measurement solution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><a href=\"https:\/\/wipware.com\/contact\/\"><strong>Contact WipWare<\/strong><\/a> to discuss your application or explore the <a href=\"https:\/\/wipware.com\/products\/solo\/\"><strong>Solo Conveyor Analysis System<\/strong><\/a> to learn more about automated conveyor particle measurement.<\/p>\n<!-- \/wp:paragraph -->","post_title":"Understanding Size Ranges in Conveyor Belt Analysis","post_excerpt":"Learn how conveyor dimensions, camera resolution, field of view, and installation conditions influence the particle sizes that Solo can measure in industrial applications.","post_status":"publish","comment_status":"closed","ping_status":"open","post_password":"","post_name":"understanding-size-ranges-in-conveyor-belt-analysis","to_ping":"","pinged":"\nhttps:\/\/wipware.com\/kb\/evaluating-rock-comminution-from-pre-blast-to-post-blast-and-through-mineral-processing\/","post_modified":"2026-10-16 13:43:35","post_modified_gmt":"2026-10-16 17:43:35","post_content_filtered":"","post_parent":0,"guid":"http:\/\/wipware.com\/?p=411","menu_order":0,"post_type":"post","post_mime_type":"","comment_count":"3","filter":"raw"},{"ID":8503,"post_author":"20","post_date":"2025-10-30 11:11:50","post_date_gmt":"2025-10-30 15:11:50","post_content":"<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"width\":\"100%\"} -->\n<div class=\"wp-block-column\" style=\"flex-basis:100%\"><!-- wp:post-excerpt {\"style\":{\"layout\":{\"selfStretch\":\"fill\",\"flexSize\":null},\"typography\":{\"fontStyle\":\"italic\",\"fontWeight\":\"700\"}}} \/-->\n\n<!-- wp:spacer {\"height\":\"20px\"} -->\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"20px\"} -->\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:columns -->\n<div class=\"wp-block-columns\"><!-- wp:column {\"width\":\"100%\"} -->\n<div class=\"wp-block-column\" style=\"flex-basis:100%\"><!-- wp:yoast-seo\/table-of-contents {\"maxHeadingLevel\":2} -->\n<div class=\"wp-block-yoast-seo-table-of-contents yoast-table-of-contents\"><h2>Table of contents<\/h2><ul><li><a href=\"#h-1-start-with-the-process-not-the-measurement\" data-level=\"2\">1. Start with the Process, Not the Measurement<\/a><\/li><li><a href=\"#h-2-before-blasting-understanding-the-rock-mass\" data-level=\"2\">2. Before Blasting: Understanding the Rock Mass<\/a><\/li><li><a href=\"#h-3-after-blasting-measuring-what-was-produced\" data-level=\"2\">3. After Blasting: Measuring What Was Produced<\/a><\/li><li><a href=\"#h-4-from-pit-to-plant-measuring-material-during-haulage\" data-level=\"2\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/li><li><a href=\"#h-5-through-processing-continuous-conveyor-monitoring\" data-level=\"2\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/li><li><a href=\"#h-6-choosing-where-to-measure\" data-level=\"2\">6. Choosing Where to Measure<\/a><\/li><li><a href=\"#h-7-periodic-sampling-and-continuous-monitoring\" data-level=\"2\">7. Periodic Sampling and Continuous Monitoring<\/a><\/li><li><a href=\"#h-8-turning-measurements-into-process-decisions\" data-level=\"2\">8. Turning Measurements into Process Decisions<\/a><\/li><li><a href=\"#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\" data-level=\"2\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/li><li><a href=\"#h-10-building-long-term-visibility-across-the-life-of-a-mine\" data-level=\"2\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/li><li><a href=\"#h-conclusion\" data-level=\"2\">Conclusion<\/a><\/li><\/ul><\/div>\n<!-- \/wp:yoast-seo\/table-of-contents --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:paragraph -->\n<p>Rock fragmentation influences nearly every stage of mining and mineral processing. The size and distribution of material produced by blasting affect how efficiently it can be excavated, transported, crushed, and ground. Changes in fragmentation can influence equipment performance, processing costs, and the consistency of material moving through an operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Yet these stages are often evaluated independently. Blasting teams assess their results, crusher operators monitor equipment performance, and processing personnel respond to changes in feed conditions. Without reliable measurements connecting these activities, it can be difficult to determine where variability originates or which adjustments will provide the greatest benefit.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Fragmentation measurement helps connect these stages by turning material size and other characteristics into data that can be compared, monitored, and used to guide operational decisions.<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>From pre-blast rock characterization to continuous conveyor monitoring, pit-to-plant fragmentation monitoring helps operations understand material behaviour, evaluate process performance, and identify opportunities for improvement throughout the life of a mine.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-1-start-with-the-process-not-the-measurement\"} -->\n<h2 id=\"h-1-start-with-the-process-not-the-measurement\" class=\"wp-block-heading\">1. Start with the Process, Not the Measurement<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Before deciding where to measure fragmentation, it is important to understand what the operation is trying to achieve.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>An acceptable particle size distribution (PSD) for one process may be unsuitable for another. Material that is easily handled by a large primary crusher may create difficulties in a smaller downstream crusher. Similarly, feed characteristics that support stable grinding performance at one operation may be undesirable at another.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The first step is therefore to establish the material characteristics that matter to each process.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These might include:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li>Maximum particle size entering a crusher or material handling system.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Particle size distribution feeding a crusher or grinding mill.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>The percentage of material within an acceptable size range.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Changes in particle size or shape between processing stages.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Variations in material characteristics between mining areas or feed sources.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li>Compliance with aggregate gradation requirements or other product specifications.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>Once these requirements are understood, the operation can identify the measurements needed to evaluate them.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-understanding-particle-size-distribution\"} -->\n<h3 id=\"h-understanding-particle-size-distribution\" class=\"wp-block-heading\">Understanding Particle Size Distribution<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Particle size distribution describes the relative proportions of different particle sizes within a material sample.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>It is commonly presented as a cumulative percent-passing curve, showing the percentage of material smaller than a given particle size.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>One frequently used measurement is <strong>P80<\/strong>, the particle size at which 80% of the material passes. Other measurements, such as P50 and P95, describe different portions of the distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>P80 is useful for comparing feed and product sizes, tracking process changes, and evaluating crushing and grinding performance. However, it should not be treated as a complete description of the material.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Two samples can have the same P80 while containing very different proportions of oversize, intermediate particles, or fines.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, an operation concerned with crusher blockages may need to monitor the largest particles and the percentage exceeding a specific size limit. In that case, P80 alone may not provide the information needed to make a decision.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For a more detailed explanation, see <strong><a href=\"https:\/\/wipware.com\/kb\/understanding-p80-in-crushing-and-material-processing\/\">Understanding P80 in Crushing and Material Processing<\/a>.<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-using-specification-envelopes\"} -->\n<h3 id=\"h-using-specification-envelopes\" class=\"wp-block-heading\">Using Specification Envelopes<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>A specification envelope defines acceptable limits for a particle size distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Rather than evaluating a PSD curve without context, operators can compare measured results with an established range of acceptable material sizes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These limits may be based on equipment requirements, product specifications, operating targets, or other performance criteria.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, a crusher may have a maximum acceptable feed size, while an aggregate producer may need to maintain a product gradation within specified limits.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":7939,\"sizeSlug\":\"large\",\"linkDestination\":\"none\"} -->\n<figure class=\"wp-block-image size-large\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2025\/04\/On-Spec-Blast-1024x623.jpg\" alt=\"On spec blast information as a chart\" class=\"wp-image-7939\"\/><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p>WipWare's measurement technologies can help operators evaluate material against defined particle size criteria. In WipFrag, specification envelopes provide a visual reference for comparing measured PSD curves with the desired distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>By establishing what constitutes acceptable material before collecting measurements, operations can more readily identify meaningful deviations and determine when further investigation or corrective action is required.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-2-before-blasting-understanding-the-rock-mass\"} -->\n<h2 id=\"h-2-before-blasting-understanding-the-rock-mass\" class=\"wp-block-heading\">2. Before Blasting: Understanding the Rock Mass<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Fragmentation begins with the characteristics of the rock itself.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Rock strength, density, joint spacing, bedding, faults, and other geological features influence how explosive energy interacts with the material and how fragments develop.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Even where drilling patterns and explosive loading remain consistent, changes in geological conditions can produce different fragmentation results.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Understanding these conditions before blasting provides valuable context when evaluating the results afterward.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-rock-structure-characterization-with-wipjoint\"} -->\n<h3 id=\"h-rock-structure-characterization-with-wipjoint\" class=\"wp-block-heading\">Rock Structure Characterization with WipJoint<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>WipFrag includes <a href=\"https:\/\/wipware.com\/kb\/wipjoint-guide\/\"><strong>WipJoint<\/strong><\/a>, a tool for characterizing rock structure from photographs of exposed rock faces.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipJoint measures apparent joint orientation, spacing, and persistence, along with estimated Rock Quality Designation (RQD) and apparent in-situ block size.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These measurements help describe structural variations within a rock mass that may influence how the material responds to blasting.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":8505,\"width\":\"641px\",\"height\":\"auto\",\"sizeSlug\":\"large\",\"linkDestination\":\"none\",\"align\":\"center\"} -->\n<figure class=\"wp-block-image aligncenter size-large is-resized\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2025\/10\/Face-1-828x1024.png\" alt=\"Pre blast rock face joint network analysis\" class=\"wp-image-8505\" style=\"width:641px;height:auto\"\/><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p>For example, a heavily fractured zone may break differently from an adjacent area containing larger, more competent rock blocks.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Comparing pre-blast structural characteristics with the fragmentation produced afterward can help engineers better understand these differences and evaluate the influence of geological conditions on blasting performance.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-establishing-fragmentation-objectives\"} -->\n<h3 id=\"h-establishing-fragmentation-objectives\" class=\"wp-block-heading\">Establishing Fragmentation Objectives<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Before a blast, the operation can also establish fragmentation targets based on the requirements of downstream equipment.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These targets might include limiting oversize material that requires secondary breaking, producing a suitable feed size for the primary crusher, or maintaining a particular particle size distribution for subsequent processing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Where appropriate, WipFrag's <a href=\"https:\/\/wipware.com\/kb\/blastcast-guide\/\"><strong>BlastCast<\/strong><\/a> tool can be used to compare modelled fragmentation with measured results from previous blasts.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>BlastCast uses the Kuz-Ram-Cunningham-Ouchterlony (KCO) model to predict fragmentation based on blast-design parameters, explosive characteristics, and rock conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>By calibrating the model's Rock Factor against actual fragmentation measurements, engineers can establish a baseline for comparing how changes to selected blast-design parameters may influence the predicted PSD under similar rock conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These assessments provide a basis for evaluating possible changes, although actual blasting results must still be measured to confirm the outcome.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For more information about the physical mechanisms and design factors influencing fragmentation, see <a href=\"https:\/\/wipware.com\/kb\/understanding-rock-blasting-and-fragmentation\/\"><strong>Understanding Rock Blasting and Fragmentation<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-3-after-blasting-measuring-what-was-produced\"} -->\n<h2 id=\"h-3-after-blasting-measuring-what-was-produced\" class=\"wp-block-heading\">3. After Blasting: Measuring What Was Produced<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Once a blast is completed, fragmentation analysis provides the first opportunity to evaluate the resulting material against the original objectives.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Visual assessments can reveal obvious oversize or uneven fragmentation, but they cannot consistently quantify the particle size distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><a href=\"https:\/\/wipware.com\/products\/wipfrag\/\"><strong>WipFrag<\/strong><\/a> converts photographs of exposed fragmented material into particle size distribution measurements, allowing operators to compare blast results quantitatively.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Images can be collected from muckpiles, benches, underground stopes, stockpiles, and other accessible material. Unmanned aerial vehicles (UAVs) can also provide imagery covering larger exposed areas.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-comparing-blasts-and-identifying-variability\"} -->\n<h3 id=\"h-comparing-blasts-and-identifying-variability\" class=\"wp-block-heading\">Comparing Blasts and Identifying Variability<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Quantitative measurements make it possible to compare fragmentation between different blasts, mining areas, geological conditions, and design configurations.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, an operation may compare the percentage of oversize material produced by successive blasts or assess whether changes in the drilling pattern are associated with a shift in the PSD.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Multiple images can be combined to represent a broader sampling area, while suitable UAV imagery can help reveal spatial differences across a muckpile.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":11028,\"sizeSlug\":\"full\",\"linkDestination\":\"none\"} -->\n<figure class=\"wp-block-image size-full\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2026\/10\/WipFrag-UAV-GIS-Heatmap.png\" alt=\"A screenshot of WipFrag's GIS feature showing the heatmap of a UAV orthomosaic image analysis.\" class=\"wp-image-11028\"\/><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p>A fragmentation map may show that one area contains consistently larger fragments than another. When compared with geological observations and drilling records, this information can help identify conditions requiring further investigation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, fragmentation measurements do not independently establish why a particular result occurred. Similar patterns can arise from differences in rock structure, burden, spacing, explosive distribution, or other factors.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The greatest value comes from evaluating the measurements alongside the corresponding blast records.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-measuring-representative-material\"} -->\n<h3 id=\"h-measuring-representative-material\" class=\"wp-block-heading\">Measuring Representative Material<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>As with any sampling method, the usefulness of fragmentation data depends on whether the measurements represent the material being evaluated.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Images should be collected from appropriate locations and under suitable conditions, with enough samples to account for material variability.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Photographic analysis measures particles visible at the surface. Buried material and particles obscured by larger fragments cannot be measured directly.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For practical guidance, see the <a href=\"https:\/\/wipware.com\/kb\/wipfrag-image-capture-and-sampling-guide\/\"><strong>WipFrag Image Capture &amp; Sampling Guide<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-professional-fragmentation-analysis-with-mailfrag\"} -->\n<h3 id=\"h-professional-fragmentation-analysis-with-mailfrag\" class=\"wp-block-heading\">Professional Fragmentation Analysis with MailFrag<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Not every operation has the personnel, time, or resources to conduct fragmentation analysis internally.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For these applications, WipWare offers <strong><a href=\"https:\/\/wipware.com\/products\/wipfrag\/#h-mailfrag\" data-type=\"link\" data-id=\"https:\/\/wipware.com\/products\/wipfrag\/#h-mailfrag\" target=\"_blank\" rel=\"noreferrer noopener\">MailFrag<\/a><\/strong>, a professional analysis service available through WipFrag.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Users prepare and submit their images with the appropriate scaling information, and WipWare's analysis specialists complete the particle delineation, review, and analysis. The completed results are returned through WipFrag.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This provides an alternative for operations that require quantitative fragmentation measurements without performing the analysis themselves.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>MailFrag can be particularly useful for occasional fragmentation assessments, specialized projects, or organizations seeking assistance with their analysis workflow.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Whether performed internally or through MailFrag, the objective remains the same: obtain reliable, representative fragmentation measurements that can support meaningful operational decisions.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-4-from-pit-to-plant-measuring-material-during-haulage\"} -->\n<h2 id=\"h-4-from-pit-to-plant-measuring-material-during-haulage\" class=\"wp-block-heading\">4. From Pit to Plant: Measuring Material During Haulage<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Fragmentation measurements collected from a muckpile describe the material at a particular stage of the operation. However, material characteristics can vary considerably as different areas are excavated, blended, transported, and delivered to processing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This creates another opportunity for measurement.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-vehicle-load-analysis-with-reflex\"} -->\n<h3 id=\"h-vehicle-load-analysis-with-reflex\" class=\"wp-block-heading\">Vehicle Load Analysis with Reflex<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p><a href=\"https:\/\/wipware.com\/products\/reflex\/\"><strong>Reflex<\/strong><\/a> is an automated particle measurement system designed for material carried in haul trucks, loaders, railcars, and other vehicles.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Depending on the installation, the system can capture material in a vehicle load or as it is discharged at a receiving location.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":10037,\"sizeSlug\":\"large\",\"linkDestination\":\"none\"} -->\n<figure class=\"wp-block-image size-large\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2026\/08\/Reflex-AS1682869331-1024x683.png\" alt=\"Reflex measuring fragmentation in mine haul-truck loads and quarry haul-truck loads.\" class=\"wp-image-10037\"\/><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p>Reflex Basic provides focused maximum-size or colour monitoring, while Reflex Complete provides particle size distribution, shape, and colour measurements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These measurements allow operators to compare material from one vehicle load to another and identify changes before the material reaches downstream equipment.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-connecting-loading-and-haulage-to-processing\"} -->\n<h3 id=\"h-connecting-loading-and-haulage-to-processing\" class=\"wp-block-heading\">Connecting Loading and Haulage to Processing<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Load-by-load measurements can be particularly useful when material is delivered from different blasting areas or when the operation experiences substantial variability in crusher feed.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, monitoring the size distribution of material arriving at a primary crusher can help operators determine whether coarse feed conditions are isolated or recurring.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Where load identity, location, and dispatch information are available, fragmentation results can also be associated with particular mining areas or material movements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This provides a way to connect upstream fragmentation conditions with the material being delivered to processing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The information may support operational decisions involving material routing, feed management, oversize handling, or further investigation of a particular source.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-tracking-changes-between-the-pit-and-the-crusher\"} -->\n<h3 id=\"h-tracking-changes-between-the-pit-and-the-crusher\" class=\"wp-block-heading\">Tracking Changes Between the Pit and the Crusher<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Measurements collected at different stages can also help distinguish between fragmentation as initially produced by blasting and the material subsequently delivered to processing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The material visible in a muckpile is not necessarily identical in distribution to the material arriving at a crusher. Loading practices, material segregation, blending, and handling can all influence the composition of individual loads.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Comparing measurements from different locations provides additional context about these changes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This is particularly valuable when an operation is trying to understand whether inconsistent crusher feed originates with blasting, material handling, or the combination of multiple feed sources.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The objective is not necessarily to measure every fragment, but to collect useful, consistent information about the material moving between stages.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-5-through-processing-continuous-conveyor-monitoring\"} -->\n<h2 id=\"h-5-through-processing-continuous-conveyor-monitoring\" class=\"wp-block-heading\">5. Through Processing: Continuous Conveyor Monitoring<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Once material enters the crushing and processing circuit, its particle size distribution continues to change.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Crushers reduce larger particles, screens separate material into size ranges, and grinding circuits prepare feed for subsequent processing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>At the same time, differences in rock properties, equipment condition, operating settings, and incoming material can cause the size distribution to vary.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Conveyors provide useful locations to monitor these changes while material is moving through the operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-conveyor-particle-measurement-with-solo\"} -->\n<h3 id=\"h-conveyor-particle-measurement-with-solo\" class=\"wp-block-heading\">Conveyor Particle Measurement with Solo<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p><a href=\"https:\/\/wipware.com\/products\/solo\/\"><strong>Solo<\/strong><\/a> is an automated conveyor measurement system that repeatedly captures and analyzes material as it travels through a processing circuit.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Depending on its configuration, Solo can provide maximum particle size, particle size distribution, particle shape, estimated volume, and colour measurements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":10064,\"sizeSlug\":\"large\",\"linkDestination\":\"none\"} -->\n<figure class=\"wp-block-image size-large\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2026\/09\/SoloConveyorSystem-PSD-1024x683.png\" alt=\"Particle size monitoring of limestone or clinker in cement production\" class=\"wp-image-10064\"\/><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p>Solo Basic provides focused maximum-size or colour monitoring, while Solo Complete offers full PSD analysis and additional material measurements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These capabilities allow operations to select a measurement approach appropriate to the decision being supported.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, detecting material that exceeds a particular size limit may only require maximum particle size monitoring. Understanding how the complete distribution changes through crushing or blending generally requires PSD measurements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-monitoring-crusher-performance\"} -->\n<h3 id=\"h-monitoring-crusher-performance\" class=\"wp-block-heading\">Monitoring Crusher Performance<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Installing a measurement system after a crusher allows operators to evaluate the material being produced.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Changes in product size may indicate variations in feed characteristics, operating conditions, crusher settings, or equipment wear.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A developing oversize trend can prompt an operator to investigate whether the crusher is producing material outside the desired range.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Where permitted by the equipment and control strategy, measurement data can also be integrated into process control systems to support alarms or automated adjustments.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, the measurements do not independently establish the cause of a change. Crusher operating data and other process information are needed to determine the appropriate response.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-screening-and-oversize-detection\"} -->\n<h3 id=\"h-screening-and-oversize-detection\" class=\"wp-block-heading\">Screening and Oversize Detection<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Screening operations present another useful measurement point.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>When a screen wears, becomes damaged, or performs poorly, unexpected material sizes may begin appearing in its output.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Monitoring material downstream of a screen can help identify particles exceeding the intended size limit.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>An alert may allow operators to investigate a developing problem before significant quantities of out-of-spec material enter a stockpile, processing circuit, or finished product stream.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The usefulness of this application depends on the particle sizes involved and whether they can be reliably resolved by the measurement system.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-grinding-circuit-feed-monitoring\"} -->\n<h3 id=\"h-grinding-circuit-feed-monitoring\" class=\"wp-block-heading\">Grinding Circuit Feed Monitoring<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Material size entering an autogenous (AG) or semi-autogenous grinding (SAG) circuit can strongly influence how the mill operates.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Variations in the feed size distribution may affect grinding behaviour, circulating loads, and mill stability.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Measuring material on a conveyor feeding the mill can provide information about these changes and help operators evaluate the relationship between feed characteristics and process performance.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Depending on the operation, these measurements may support decisions involving feed rates, stockpile blending, or advanced process control.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The objective is not necessarily to maintain the smallest possible feed size, but to provide material appropriate for the grinding circuit and its operating conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-understanding-changes-across-processing-stages\"} -->\n<h3 id=\"h-understanding-changes-across-processing-stages\" class=\"wp-block-heading\">Understanding Changes Across Processing Stages<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Measurements become particularly informative when results from different processing locations can be compared.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, measurements collected before and after a crusher can help operators understand the relationship between incoming material and the resulting product.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Measurements at several points in a crushing circuit may reveal how changes in one stage influence the material delivered to the next.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Where appropriate, particle size data can also be evaluated alongside throughput, crusher settings, equipment power consumption, and other operating information.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This broader context helps distinguish changes in material characteristics from changes in equipment performance.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-6-choosing-where-to-measure\"} -->\n<h2 id=\"h-6-choosing-where-to-measure\" class=\"wp-block-heading\">6. Choosing Where to Measure<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>There is no single ideal measurement location for every operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The most useful location depends on the material, equipment, operating challenges, and the decisions that measurements are intended to support.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":11209,\"sizeSlug\":\"full\",\"linkDestination\":\"none\"} -->\n<figure class=\"wp-block-image size-full\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2026\/10\/Process.gif\" alt=\"An animated diagram of a mining process indicating where WipWare can be used\" class=\"wp-image-11209\"\/><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:paragraph -->\n<p>A practical approach is to start with the process question, then identify where the relevant material can be measured.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:table -->\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><th>Measurement location<\/th><th>What the measurement can help evaluate<\/th><\/tr><tr><td><strong>Pre-blast rock face<\/strong><\/td><td>Geological structure and conditions influencing fragmentation<\/td><\/tr><tr><td><strong>Blasted muckpile<\/strong><\/td><td>Blast performance, oversize, PSD, and spatial variability<\/td><\/tr><tr><td><strong>Vehicle loads or discharge points<\/strong><\/td><td>Load-to-load variation and material arriving from different sources<\/td><\/tr><tr><td><strong>Pre-primary crusher<\/strong><\/td><td>Incoming feed characteristics and material variability<\/td><\/tr><tr><td><strong>Post-primary crusher<\/strong><\/td><td>Crusher product size, oversize trends, and performance changes<\/td><\/tr><tr><td><strong>Post-secondary or tertiary crusher<\/strong><\/td><td>Product consistency and the effects of crushing adjustments<\/td><\/tr><tr><td><strong>Post-screen conveyor<\/strong><\/td><td>Unexpected oversize, screen performance, and product compliance<\/td><\/tr><tr><td><strong>Grinding circuit feed<\/strong><\/td><td>Feed size variability, blending decisions, and process stability<\/td><\/tr><\/tbody><\/table><\/figure>\n<!-- \/wp:table -->\n\n<!-- wp:paragraph -->\n<p>These locations are not interchangeable. Each answers a different operational question.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-before-or-after-a-crusher\"} -->\n<h3 id=\"h-before-or-after-a-crusher\" class=\"wp-block-heading\">Before or After a Crusher?<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>A measurement before a crusher describes the material entering the machine. It can help establish whether variations in feed size may be contributing to changes in performance.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A measurement after the crusher describes the material produced. It can help evaluate whether the output meets the desired requirements and whether the distribution changes over time.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Both measurements can be useful together because they provide information about the relationship between incoming material and the resulting product.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, the additional information only creates value when the operation has a reason to use it.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-choosing-the-right-measurement-system\"} -->\n<h3 id=\"h-choosing-the-right-measurement-system\" class=\"wp-block-heading\">Choosing the Right Measurement System<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Selecting a measurement system involves more than determining where it will be installed. The technology must also provide the information needed to support the intended operational decision.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipWare offers different measurement approaches based on how material is presented and what characteristics need to be evaluated.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li><strong>WipFrag<\/strong> supports on-demand fragmentation and particle analysis from photographs collected in the field, laboratory, underground, or by UAV.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Reflex<\/strong> provides automated measurements of material in vehicle loads or during discharge, helping operations monitor load-to-load variability.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Solo<\/strong> provides repeated measurements of material on conveyors and process lines, supporting continuous monitoring and process control.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>For automated systems, choosing between Basic and Complete configurations depends on the information required.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Basic \u2014 Focused Monitoring<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Solo Basic and Reflex Basic are designed for applications where the primary objective is to monitor maximum particle size or material colour.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, an operation may need to identify oversize material approaching a crusher, detect unexpected particles after screening, or monitor colour changes that could indicate differences in material characteristics.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Where a single measurement can provide the required operational signal, Basic may offer a more appropriate solution than full PSD analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Complete \u2014 Comprehensive Material Analysis<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Solo Complete and Reflex Complete provide full particle size distribution measurements, along with particle shape and colour information. Solo Complete also provides estimated material volume.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These configurations are useful when operations need to understand changes across multiple particle size classes, compare complete distributions, or evaluate material characteristics over time.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Applications include monitoring crusher performance, evaluating grinding circuit feed, comparing material from different sources, and assessing compliance with particle size targets.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-matching-the-measurement-to-the-application\"} -->\n<h3 id=\"h-matching-the-measurement-to-the-application\" class=\"wp-block-heading\">Matching the Measurement to the Application<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>A more comprehensive measurement system is not necessarily more useful for every application.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, detecting particles above a defined size limit may require only maximum-size monitoring. By contrast, understanding how a crusher changes the overall particle size distribution generally requires more detailed PSD measurements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The appropriate system also depends on whether the material can be measured reliably under the proposed installation conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Factors such as particle size, visibility, field of view, mounting distance, material movement, and environmental conditions all influence system selection.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The objective is to select the measurement capability that provides useful information for the process, without introducing unnecessary complexity.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-understanding-detectable-particle-size-ranges\"} -->\n<h3 id=\"h-understanding-detectable-particle-size-ranges\" class=\"wp-block-heading\">Understanding Detectable Particle Size Ranges<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>An important consideration when selecting a measurement location is whether the system can reliably distinguish the particle sizes that matter to the operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For optical conveyor monitoring, the detectable size range depends on camera resolution, lens selection, mounting distance, and field of view. A wider field of view allows the system to observe a larger area of material but reduces the image detail available for identifying smaller particles. A narrower field of view improves resolution for smaller particles but may limit coverage of larger material or the full material stream.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, monitoring coarse primary crusher output on a wide conveyor presents different requirements from measuring smaller material feeding a grinding mill. The appropriate camera configuration must account for both the material size distribution and the physical conditions at the measurement location.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These considerations are particularly important when selecting between maximum-size detection and complete particle size distribution analysis.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For a more detailed explanation, including practical installation examples, see <a href=\"https:\/\/wipware.com\/kb\/understanding-size-ranges-in-conveyor-belt-analysis\/\"><strong>Understanding Size Ranges in Conveyor Belt Analysis<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-7-periodic-sampling-and-continuous-monitoring\"} -->\n<h2 id=\"h-7-periodic-sampling-and-continuous-monitoring\" class=\"wp-block-heading\">7. Periodic Sampling and Continuous Monitoring<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Traditional sieve analysis remains an important method of particle size measurement.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>When properly performed, it provides a physical assessment of the sampled material and can include fractions that are difficult to resolve through optical measurements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>However, a sample collected periodically represents the material taken at that particular time and location.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>If material characteristics change significantly between samples, those variations may not be captured.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-the-value-of-more-frequent-measurements\"} -->\n<h3 id=\"h-the-value-of-more-frequent-measurements\" class=\"wp-block-heading\">The Value of More Frequent Measurements<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Automated monitoring systems repeatedly collect measurements while material moves through the process.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Instead of relying entirely on measurements taken at occasional intervals, operators can observe developing trends, compare operating periods, and identify unexpected changes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, a crusher may produce material within the desired size range during a scheduled sampling period but experience intermittent oversize events during other operating conditions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A monitoring system can provide additional information about those variations.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Continuous monitoring does not mean that every particle is measured. Optical systems sample visible material at repeated intervals, and their results are influenced by the measurement frequency, installation geometry, and characteristics of the material.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Nevertheless, repeated measurements can reveal patterns that periodic sampling alone may miss.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-why-both-methods-matter\"} -->\n<h3 id=\"h-why-both-methods-matter\" class=\"wp-block-heading\">Why Both Methods Matter<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Automated optical measurements and physical sieve analysis provide complementary information.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Sieve analysis can help characterize bulk material and provide reference measurements, while automated systems provide more frequent observations of process behaviour.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Where appropriate, comparative sampling and calibration can help establish relationships between optical measurements and laboratory results.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Rather than treating one method as a replacement for the other, operations can combine them to support a more comprehensive understanding of material size and process variability.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The objective is to collect measurements that are both meaningful and sufficiently representative of the decisions they will inform.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-8-turning-measurements-into-process-decisions\"} -->\n<h2 id=\"h-8-turning-measurements-into-process-decisions\" class=\"wp-block-heading\">8. Turning Measurements into Process Decisions<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Collecting more data does not automatically improve an operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The practical value of measurement comes from establishing how the information will be evaluated and what action may be taken when conditions change.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A useful monitoring strategy links three elements:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list {\"ordered\":true,\"start\":1} -->\n<ol start=\"1\" class=\"wp-block-list\"><!-- wp:list-item -->\n<li><strong>Measurement:<\/strong> What material characteristic is being monitored?<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Target:<\/strong> What range or condition is considered acceptable?<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Response:<\/strong> What should happen when the measurement indicates a meaningful deviation?<\/li>\n<!-- \/wp:list-item --><\/ol>\n<!-- \/wp:list -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-using-size-limits-and-specification-envelopes\"} -->\n<h3 id=\"h-using-size-limits-and-specification-envelopes\" class=\"wp-block-heading\">Using Size Limits and Specification Envelopes<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>A maximum particle size limit may be sufficient when the objective is to detect oversize material that could interfere with downstream equipment.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Other applications require monitoring the overall PSD against a specification envelope.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, a process may require that a particular percentage of material remain within an acceptable size range rather than simply remaining below a maximum size.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Comparing measurements against these limits allows operators to identify whether the material is within specification and how its distribution changes.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The appropriate limits must be established from the requirements of the equipment or process, rather than from general particle size targets.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-from-alerts-to-automation\"} -->\n<h3 id=\"h-from-alerts-to-automation\" class=\"wp-block-heading\">From Alerts to Automation<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Measurement results can be presented to operators for review, connected to alarms, or incorporated into a plant control system where supported.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>WipWare's automated systems can communicate measurement data through industrial protocols such as Modbus TCP and OPC UA.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This makes it possible to integrate particle measurements with other operating information used by a PLC, SCADA system, or control strategy.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, detecting a developing oversize condition after a crusher might prompt an operator to review the crusher settings or equipment condition.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>With suitable engineering and safeguards, the measurement could also contribute to an automated control strategy.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>One historical WipWare application at a mining operation in northern Quebec illustrates this approach. The operation needed to control material exceeding approximately 6 inches (150 mm) after primary crushing. Working with Xstrata Process Support (XPS) and a hydraulic toggle supplier, WipWare helped implement a system that identified oversize conditions and communicated with a PLC to support automatic crusher-setting adjustments.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The application demonstrates how particle measurements can become practical control inputs when integrated with appropriate equipment and process safeguards.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The decision to automate should depend on how reliably the measurement represents the process, how quickly a response is needed, and the operating consequences of the proposed adjustment.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The objective is to use measurement as a dependable input to an appropriate operational decision, not to automate simply because data is available.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\"} -->\n<h2 id=\"h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\" class=\"wp-block-heading\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>A research program at dstgroup's aggregate quarry in Portugal demonstrates how fragmentation measurement can connect blast evaluation with downstream processing requirements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The research involved WipWare, O-Pitblast, and dstgroup, with the objective of improving the relationship between blasting performance and primary crusher compatibility.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-establishing-a-measurable-baseline\"} -->\n<h3 id=\"h-establishing-a-measurable-baseline\" class=\"wp-block-heading\">Establishing a Measurable Baseline<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>The initial phase combined detailed bench topography, blasthole surveys, blast-design simulation, and fragmentation measurement.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Using WipFrag, the researchers evaluated particle size distributions from blasted material and compared the results with the quarry's primary crusher requirements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A crusher compatibility envelope helped identify material within the desired size range and oversize material requiring additional handling or breaking.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The initial assessments revealed differences between predicted and measured fragmentation, along with variations associated with blast geometry and drilling accuracy.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These findings provided a baseline for evaluating subsequent adjustments.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-evaluating-blast-design-changes\"} -->\n<h3 id=\"h-evaluating-blast-design-changes\" class=\"wp-block-heading\">Evaluating Blast Design Changes<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Later phases of the research investigated changes to blast-design parameters, including stemming properties, subdrilling, drilling accuracy, and initiation timing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Fragmentation measurements were used to compare the outcomes and evaluate whether the changes brought the material closer to the crusher's desired feed distribution.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The research ultimately demonstrated measurable improvements following targeted blast-design adjustments, including an 11% reduction in D80, a 19% reduction in maximum fragment size, and a 21% improvement in fragmentation efficiency. These changes brought the run-of-mine particle size distribution (PSD) 15% closer to the crusher compatibility envelope.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These results describe the particular conditions and comparisons used in the research, rather than performance improvements that can be assumed at other operations.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:image {\"id\":8511,\"width\":\"693px\",\"height\":\"auto\",\"sizeSlug\":\"large\",\"linkDestination\":\"none\",\"align\":\"center\"} -->\n<figure class=\"wp-block-image aligncenter size-large is-resized\"><img src=\"https:\/\/wipware.com\/wp-content\/uploads\/2025\/10\/Result-1-1024x684.png\" alt=\"Result Blast comparison with focus blast parameters in blue and blast results in orange\" class=\"wp-image-8511\" style=\"width:693px;height:auto\"\/><\/figure>\n<!-- \/wp:image -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-extending-measurement-to-crusher-feed\"} -->\n<h3 id=\"h-extending-measurement-to-crusher-feed\" class=\"wp-block-heading\">Extending Measurement to Crusher Feed<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>The research also incorporated automated measurements using Reflex near the primary crusher.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>These observations helped evaluate material arriving for processing and provided an additional way to compare the effects of blast-design changes over time. As mentioned above, following the initial blast-design adjustments, the run-of-mine particle size distribution (PSD) moved 15% closer to the crusher compatibility envelope established during the baseline phase.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The significance of the work is not simply that one blast produced smaller fragments.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>It demonstrates a measurement-driven process in which crusher requirements helped define the fragmentation targets, blast outcomes were measured, adjustments were evaluated, and subsequent material characteristics were monitored.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This approach connects the blasting operation with the requirements of downstream equipment rather than treating fragmentation as an isolated blasting result.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For further reading, see the published journal articles <strong><em>A Mine-to-Crusher Framework for Aggregate Operations<\/em><\/strong>: <a href=\"https:\/\/wipware.com\/wp-content\/uploads\/2025\/04\/ISEE-37.-Mine-to-Crusher-Framework-for-Quarries-Taiwo.pdf\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Part 1<\/strong><\/a>, <a href=\"https:\/\/www.researchgate.net\/publication\/391348416_A_Mine-to-Crusher_Framework_for_Aggregate_Operations_-_Part_2\" data-type=\"link\" data-id=\"https:\/\/www.researchgate.net\/publication\/391348416_A_Mine-to-Crusher_Framework_for_Aggregate_Operations_-_Part_2\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Part 2<\/strong><\/a> and <a href=\"https:\/\/onemine.org\/documents\/a-mine-to-crusher-framework-for-aggregate-operations-part-3\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Part 3<\/strong><\/a>.<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-10-building-long-term-visibility-across-the-life-of-a-mine\"} -->\n<h2 id=\"h-10-building-long-term-visibility-across-the-life-of-a-mine\" class=\"wp-block-heading\">10. Building Long-Term Visibility Across the Life of a Mine<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Individual measurements provide information about material at a particular time and location.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Their value can grow when results are collected consistently, associated with operating conditions, and compared over longer periods.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>As mining progresses, operations encounter different geological zones, material characteristics, equipment conditions, and processing requirements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Measurements collected over time can help document these changes and provide a reference for evaluating subsequent performance.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-connecting-measurements-across-stages\"} -->\n<h3 id=\"h-connecting-measurements-across-stages\" class=\"wp-block-heading\">Connecting Measurements Across Stages<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>WipWare's technologies provide complementary ways to characterize material throughout the mining and processing cycle:<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:list -->\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\n<li><strong>WipJoint<\/strong> characterizes exposed rock structure before blasting.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>WipFrag<\/strong> evaluates post-blast fragmentation and other accessible material samples.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>BlastCast<\/strong> helps compare measured fragmentation with modelled outcomes and investigate potential design changes.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Reflex<\/strong> provides automated vehicle-load measurements between loading, haulage, and processing.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>Solo<\/strong> provides repeated material measurements on conveyors and process lines.<\/li>\n<!-- \/wp:list-item -->\n\n<!-- wp:list-item -->\n<li><strong>MailFrag<\/strong> provides specialist-assisted WipFrag analysis where internal analysis resources are limited.<\/li>\n<!-- \/wp:list-item --><\/ul>\n<!-- \/wp:list -->\n\n<!-- wp:paragraph -->\n<p>These technologies do not all measure material in the same way, nor do they need to be deployed together to provide value.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Each addresses a different measurement requirement, and the usefulness of combining results depends on appropriate sampling, calibration, consistent reporting, and the operating information available.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>For example, a mine may compare WipFrag measurements from a blast with subsequent Reflex measurements of truckloads leaving that mining area. Solo measurements can then provide information about material entering or leaving a processing stage.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>When these results are associated with their locations, times, sources, and operating conditions, they can help explain how material characteristics change as production progresses.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-evaluating-trends-and-operational-changes\"} -->\n<h3 id=\"h-evaluating-trends-and-operational-changes\" class=\"wp-block-heading\">Evaluating Trends and Operational Changes<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Long-term measurement records can also support comparisons between operating periods.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>A mine might evaluate fragmentation before and after a change in blasting practices, examine crusher product size as equipment wears, or compare grinding circuit feed characteristics from different mining areas.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Measurements can be evaluated alongside operating indicators such as throughput, power consumption, equipment settings, maintenance records, and material routing.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>This helps engineers investigate whether changes in material characteristics are associated with changes in process performance.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Importantly, fragmentation measurements do not directly quantify energy efficiency, equipment wear, or cost savings. Those outcomes require corresponding operational data.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The value of fragmentation measurement is that it adds material-characterization information to those evaluations, helping operators better understand the conditions influencing performance.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:heading {\"level\":3,\"anchor\":\"h-building-a-consistent-improvement-process\"} -->\n<h3 id=\"h-building-a-consistent-improvement-process\" class=\"wp-block-heading\">Building a Consistent Improvement Process<\/h3>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>A measurement-driven improvement program begins by defining the requirements of the operation and establishing meaningful targets.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Measurements are then collected at selected locations to determine how actual material characteristics compare with those requirements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>When conditions differ from expectations, the results can be evaluated alongside the corresponding geological, equipment, and operating information.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Changes to blasting, crushing, screening, or other process settings can then be assessed using subsequent measurements.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Over time, this creates a feedback process in which operational decisions are informed by observed material behaviour rather than assumptions alone.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Not every operation needs measurement systems at every stage. A single well-placed system may provide considerable value when it addresses an important operational problem.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Other operations may benefit from combining measurements at several locations to understand how material changes as it moves through production.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>The objective is to establish the right measurements, at the right locations, with a clear purpose for using the results.<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:quote -->\n<blockquote class=\"wp-block-quote\"><!-- wp:paragraph -->\n<p>Published research provides practical examples of how these measurement approaches have been applied across different operations. Studies involving SAG mill control, crusher performance, conveyor monitoring, and blast optimization demonstrate how fragmentation data can contribute to broader evaluations of process performance. Explore these applications in <strong><a href=\"https:\/\/wipware.com\/kb\/wipware-fragmentation-monitoring-case-studies\/\" data-type=\"post\" data-id=\"11349\" target=\"_blank\" rel=\"noreferrer noopener\">WipWare Case Studies: Fragmentation and Process Monitoring<\/a><\/strong>.<\/p>\n<!-- \/wp:paragraph --><\/blockquote>\n<!-- \/wp:quote --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"#h-related-articles\" data-type=\"internal\" data-id=\"#h-related-articles\">Related Articles<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:group {\"className\":\"is-wide-layout\",\"layout\":{\"type\":\"constrained\"}} -->\n<div class=\"wp-block-group is-wide-layout\"><!-- wp:heading {\"anchor\":\"h-conclusion\"} -->\n<h2 id=\"h-conclusion\" class=\"wp-block-heading\">Conclusion<\/h2>\n<!-- \/wp:heading -->\n\n<!-- wp:paragraph -->\n<p>Fragmentation affects much more than the immediate results of a blast.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Material characteristics influence loading, haulage, crushing, screening, grinding, and the consistency of downstream processing. Understanding these relationships requires measurements that can be connected to the operating decisions made at each stage.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>From pre-blast rock characterization and fragmentation assessment to automated vehicle-load and conveyor monitoring, WipWare provides complementary technologies for understanding how material changes throughout an operation.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Together with appropriate sampling, operating records, and process targets, these measurements can help operations identify variability, evaluate changes, and develop more consistent approaches to process improvement.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>Over the life of a mine, the resulting measurement history can provide valuable context for understanding changing material conditions, comparing operating strategies, and informing future decisions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p>The value is not simply in collecting more information. It is in understanding what the measurements mean and using them to make better-informed decisions.<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph -->\n<p><strong>Because you can't manage what you can't measure<\/strong>!<\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:columns {\"className\":\"is-style-large\"} -->\n<div class=\"wp-block-columns is-style-large\"><!-- wp:column {\"verticalAlignment\":\"top\",\"width\":\"\"} -->\n<div class=\"wp-block-column is-vertically-aligned-top\"><!-- wp:separator -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n<!-- \/wp:separator -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:group {\"layout\":{\"type\":\"flex\",\"flexWrap\":\"nowrap\"}} -->\n<div class=\"wp-block-group\"><!-- wp:paragraph {\"style\":{\"layout\":{\"selfStretch\":\"fixedNoShrink\",\"flexSize\":\"%\"},\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><strong>Jump to:<\/strong><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:group {\"fontSize\":\"small\",\"layout\":{\"type\":\"flex\",\"flexWrap\":\"wrap\",\"orientation\":\"horizontal\"}} -->\n<div class=\"wp-block-group has-small-font-size\"><!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-1-start-with-the-process-not-the-measurement\">1. Start with the Process, Not the Measurement<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-2-before-blasting-understanding-the-rock-mass\">2. Before Blasting: Understanding the Rock Mass<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-3-after-blasting-measuring-what-was-produced\">3. After Blasting: Measuring What Was Produced<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-4-from-pit-to-plant-measuring-material-during-haulage\">4. From Pit to Plant: Measuring Material During Haulage<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-5-through-processing-continuous-conveyor-monitoring\">5. Through Processing: Continuous Conveyor Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-6-choosing-where-to-measure\">6. Choosing Where to Measure<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-7-periodic-sampling-and-continuous-monitoring\">7. Periodic Sampling and Continuous Monitoring<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-8-turning-measurements-into-process-decisions\">8. Turning Measurements into Process Decisions<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-9-case-study-connecting-blast-fragmentation-to-crusher-requirements\">9. Case Study: Connecting Blast Fragmentation to Crusher Requirements<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-10-building-long-term-visibility-across-the-life-of-a-mine\">10. Building Long-Term Visibility Across the Life of a Mine<\/a><\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\">\u2022<\/p>\n<!-- \/wp:paragraph -->\n\n<!-- wp:paragraph {\"style\":{\"typography\":{\"textAlign\":\"center\"}},\"fontSize\":\"small\"} -->\n<p class=\"has-text-align-center has-small-font-size\"><a href=\"https:\/\/wipware.com\/?p=11208&amp;preview=true#h-conclusion\">Conclusion<\/a><\/p>\n<!-- \/wp:paragraph --><\/div>\n<!-- \/wp:group --><\/div>\n<!-- \/wp:group -->\n\n<!-- wp:spacer {\"height\":\"10px\"} -->\n<div style=\"height:10px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<!-- \/wp:spacer -->\n\n<!-- wp:separator {\"anchor\":\"h-related-articles\"} -->\n<hr class=\"wp-block-separator has-alpha-channel-opacity\" id=\"h-related-articles\"\/>\n<!-- \/wp:separator --><\/div>\n<!-- \/wp:column --><\/div>\n<!-- \/wp:columns -->\n\n<!-- wp:paragraph -->\n<p><\/p>\n<!-- \/wp:paragraph -->","post_title":"From Blast to Mill: Using Fragmentation Data to Improve Mining Performance","post_excerpt":"Explore how fragmentation measurements support better decisions from blasting through mineral processing, including rock characterization, crusher feed monitoring, and continuous particle size analysis.","post_status":"publish","comment_status":"closed","ping_status":"open","post_password":"","post_name":"evaluating-rock-comminution-from-pre-blast-to-post-blast-and-through-mineral-processing","to_ping":"","pinged":"https:\/\/wipware.com\/kb\/understanding-p80-in-crushing-and-material-processing\/\nhttps:\/\/wipware.com\/kb\/wipjoint-guide\/\nhttps:\/\/wipware.com\/kb\/blastcast-guide\/\nhttps:\/\/wipware.com\/kb\/understanding-rock-blasting-and-fragmentation\/\nhttps:\/\/wipware.com\/kb\/wipfrag-image-capture-and-sampling-guide\/","post_modified":"2026-10-21 15:43:34","post_modified_gmt":"2026-10-21 19:43:34","post_content_filtered":"","post_parent":0,"guid":"https:\/\/wipware.com\/?p=8503","menu_order":0,"post_type":"post","post_mime_type":"","comment_count":"9","filter":"raw"}]},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.8 (Yoast SEO v28.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Solo &amp; Reflex System FAQs &#8226; WipWare<\/title>\n<meta name=\"description\" content=\"Find answers about WipWare Solo and Reflex systems, including particle size measurements, sieve calibration, installation, automation, and support.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/wipware.com\/it\/kb\/wipware-photoanalysis-system-faqs\/\" \/>\n<meta property=\"og:locale\" content=\"it_IT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Solo &amp; Reflex FAQs: Automated Particle Size Monitoring\" \/>\n<meta property=\"og:description\" content=\"Learn how WipWare&#039;s automated measurement systems work, what they measure, and how to configure, calibrate, maintain, and integrate them into industrial processes.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/wipware.com\/it\/kb\/wipware-photoanalysis-system-faqs\/\" \/>\n<meta property=\"og:site_name\" content=\"WipWare\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/WipWare\/\" \/>\n<meta property=\"article:published_time\" content=\"2025-03-25T19:03:26+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-10-26T23:25:46+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/wipware.com\/wp-content\/uploads\/2024\/08\/S-6-Solo-6-on-Conveyor1-comp.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1000\" \/>\n\t<meta property=\"og:image:height\" content=\"1000\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"Andrew Palangio\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:title\" content=\"Solo and Reflex System Frequently Asked Questions &#8226; 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